Asian Ice Cream Factory!! Making 15,000 BARS per Hour!!!

oh my god in our factory food series this next product is perhaps the most difficult to produce and maintain before it hits store shelves for the sake of this video i can't move my face from factory to supermarket floor if it hits temperatures above freezing for too long it's all over the whole thing here was over a hundred billions in this exclusive series we're digging deep into food factories that are mass producing the affordable and convenient products we all take for granted yo why is there so much bean ice cream what's going on today's mission see how some of asia's favorite ice cream bars are made digging deep into how these modern day machines can create a tasty frozen treat in under two minutes how many ice cream products are you making each year 200 million we're heading to one of asia's biggest ice cream factories these guys are in the know when it comes to frozen foods of all types so how do they do it let's find out ralph thank you so much for having us here nice to meet you to have you here my first question a simple one you're a german guy living in vietnam selling italian food before we head to the ice cream factory we're making a quick stop at ralph's artisan gelato to learn how ice cream is made here his italian ice cream uses the best possible ingredients made from scratch no pre-mix no artificial anything all produced fresh daily so what is the difference between ice cream and gelato ice cream has more fat higher sugar it has more air because you know why does it save money yeah it costs nothing later in this video we're actually going to a factory so uh okay oh this place offers all the classics you've come to know and love but today is a lucky day because we're going beyond the classics ralph is cooking up something just for us fish sauce ice cream and beef noodle ice cream making artisan gelato follows the same principles as making ice cream you'll need a liquid mixture heavy cream milk and a flavor of your choosing in this case fish sauce or a bowl of vietnamese beef bar that's been completely liquefied for me it's a strength but i'm curious maybe i'm the one who's gonna like it and then she'll be put off by it then there's a solid mixture containing two types of sugar sugar cane sugar and dextrose then skim milk powder inulin and finally gelato powder gelato is not really frozen like a ice cube it is something between and to keep this consistency you must work really careful on the gram with the fish sauce gelato he uses a horizontal batch freezer that has two functions on the top the liquid is pasteurized at 185 degrees fahrenheit to kill any bacteria then it drips down to the freezer drum below where the liquid slowly becomes ice cream from plus 50 degrees to minus six seven eight degrees it's maybe five six minutes in this vertical batch freezer you can actually see this process taking place here the beef noodle soup along with all the ingredients are changing form so at that time is air being put into the ice cream yes ambient air is incorporated first flavor today fish sauce fish sauce is a liquid condiment made of sardines that have been coated in tons of salt and left to ferment until it becomes liquid usually more than a year but should it be an ice cream that is stinky how do you feel about that finally my dream come true can't wait to have it you seem oddly enthusiastic are you on drugs at all right now no can you smell the fish sauce no it just smells sweet i'm just going to what oh my good spoon broke that's fantastic let's try it out [Music] i can't taste at the beginning we cannot smell the sauce it's hidden inside at first you feel the cold then you feel the sugar and then you're like what's under that sugar what is that it's some kind of like savory umami for the first woman you feel very strange but for the second yeah i'm getting a little better as we try it more and more quick disclaimer this guy's got magnificent delicious gelato it's so good but this one that is something else and then here we have ice cream what's great about this is it actually has real pieces of beef noodle and herbs like is known to have and a chocolate wafer like fuzz not known to have this one melts super quick you try it out yeah cheers wow the herb flavor is really strong there's something spicy in there too maybe that's why it's melting actually this is more fun because it's very multi-dimensional dynamic and there's just different layers of flavors happening in your mouth this is usually my breakfast not my dessert but does it taste better right well then fish sauce yeah from handmade to factory mate we're gonna go to a place where they're mass producing ice cream at an incredible scale are you ready i'm so ready let go [Music] we're here sir what an absolute pleasure we are freezing our well everything off can you tell me where are we right now so we are in the storage that reserve all of the ice cream and the temperature is now in minus 28 degrees having a factory where everything has to be frozen what is the biggest challenge in doing that [Music] wow so you have to have your own generators yeah welcome to keto factory it's one of the most recognized companies in vietnam featuring two ice cream brands solano known for recreating popular western ice cream flavors and merino which makes more unique local flavors i'm curious you know ice cream in the u.s versus ice cream in asia it's pretty different like people using beans using corn do you make corn ice cream yeah we have mold well listen um my toes are about to turn black and i don't want to have to cut them off can we go see how the ice cream is made this is where all the magic happens from mixing ingredients to packaging all of it takes place in this room right now we're going to witness two of their best-selling ice cream flavors and see exactly how it goes from this to this in just minutes first thing i notice is it's not nearly as cold as the warehouse in that green bean machine how many ice cream bars does that machine make every minute 250. so per hour we're looking at like 15 000 is that right yeah yeah i'm not really good at mouth first green beans are poured into a mixing machine that contains ice cream emulsions eventually it'll become part of the ice cream mixture on the rotary ice cream machine the graham filler injects coconut milk down into the molds just a few clicks away a second graham filler injects the green bean mixture on top of the coconut milk mixture creating two layers of flavor before injecting the liquid filling is a cool 40 degrees fahrenheit but when it hits the mold the liquid freezes almost instantly to a precise 23 degrees how long does it take to design and get the machine ready to go ah nice month like having a baby next this very same machine injects wooden handles down the ice cream molds [Music] before these frozen treats are removed the ice cream molds are steamed from the outside to allow for easy extraction now the bars are ready for their next step the flavor dip each bar is dipped in a signature flavor mixture that contains oatmeal and white chocolate coating the top of the bar with another layer of flavor and texture from there it's only one step away from being ready to eat packaging before we finally get a taste we're checking out one more ice cream flavor how he came up with the idea to make the milky pink brown bubble ice cream right is a tea based drink that includes boba these chewy balls that are made from cassava roots now it's taking on a new form as ice cream unlike the mung bean ice cream where they separated ingredients into separate layers here all the flavors are injected at once the milk the brown sugar and the boba balls turn into ice cream in seconds giving the machine just enough time to inject the bar's wooden eating handle every hour this modern day machine cranks out twelve thousand ice cream bars the molds are steamed and the ice cream bars removed [Music] now they're heading to the last step packaging this machine places the frozen bars into a plastic wrapping as they head to the conveyor belt [Music] they get wrapped sealed separated and head down the assembly line where waiting ice cream handlers place the correct number of bars in the correct box [Music] all the ice cream bars here are packaged in a similar fashion but no matter what they gotta move quick because the temperature in this room is above freezing i've tried haagen-dazs from a convenience store in vietnam and sometimes i swear it tastes like it's been frozen and melted 20 times before it got to me my question is what do you guys get right that other manufacturers are getting wrong from the storage room to the convenience store they have a black box to check all of the ice cream if the temperature below the center they will hold it back so basically for a year they will throw away one to two percent of the product can you throw it away at my house the boxes now packed with ice cream are automatically taped up then quickly shot into the freezer where the ice cream is stored before it heads out to store shelves soon we'll visit keto's research and development department where they're creating a new product that's never been seen by the public but first i gotta follow that truck cylinder ice cream stick brown sugar cone jack pouring fresh milk so long let me begin at the beginning this is one i've absolutely never tried let's go for it [Music] it's very rich i like that i love the too because i'm a friend of milky tea that brown sugar is beautiful it just has that super sweet brown sugar tastes like a thick molasses the bubba is a little jelly and it's kind of shocking because the boba you would all sink to the bottom or to the wait is there any in the top oh no so you can skip lunch or dinner but you cannot skip the mickey tea with the brown sugar have you ever thought about going to a treatment center yeah okay we're both going to try the mung bean bar we saw it made in the factory but here this is durian ice cream one of the most pungent kind of stinky sweet fruits i really like this one what do you got there yeah it must be yummy yummy taiyaki from japan is that hey is this made by keto it looks great then looks exactly like the so label is there so much bean ice cream what is going on i mean look it's just a picture of beans it reminds me of people eat sweet soup in vietnam yeah they also make the porridge with the mung bean it's very new to me a little strange a little weird like a dog with short legs cannot imagine it piques your interest you can't imagine that's all you have in vietnam [Music] i like that a lot for me it's a little bit too sweet well maybe that's why i like it you can taste the starch of the green bean the cereal still has a dry crunch that white coating is almost like a frosting yeah is that white chocolate it's like a white chocolate i was a little freaked out by the bean but it's not just beans everything they put in there has made it kind of balanced and tasty i gotta say i'm very impressed but we're not done yet we're actually gonna go back to the factory and try one new treat that they're working on something that's not been released to the public really that's absolutely right wow now in the research and development laboratory of keto with my man man yes [Music] so basically daily his job is catching some change on the internet to see which is interesting thing and his team will try to mix all the flavor together and test in a small sample so if it's okay he will contribute the whole recipe for the bigger process the r d department has their own ice cream machines and thousands of bottles of flavoring all their best sellers including the fresh boba milk tea with brown sugar were created here by man and his team if you create a flavor that becomes a big hit do you get a bonus can we just get a subtitle uncomfortable laughter right here i've heard that they developed something for us to try wow it's my order to be here to taste that but first it's not just him on this team there's a whole team of researchers and also developers who are in here day after day slaving away eating ice cream actually it sounds like a pretty decent job folks first of all can everyone introduce themselves to tell me your favorite flavor of ice cream just kidding we don't have any time for that so here's what i do want my friend matt can you please go get it yes ice cream time here we go oh oh my god they say size doesn't matter it's not true look it's beautiful so basically it's just the milky tea brownie bubble ice cream but in the bigger version oh it's so cold i got to put it down the final ingredient's a little bit more boba do you think how many people can finish it oh i think it's just me and you i don't know what these other people are doing here oh that hurts it's uh brown sugar sauce it is ladies and gentlemen take your weapons this is a little bit awkward there's all these people here i'm gonna get some oh there we go some ice cream some brown sugar some boba let's go for it cheers [Music] oh that's delicious i love that sweet brown sugar nice texture of the boba it's nice and chewy this is to die for team thank you so much what an honor to come here to be invited here and to enjoy this amazing hospitality and a stunning creation let's eat and then i'll do one of these and we'll do a freeze frame and then we'll roll credits [Music] whether it's affordable ice cream made by machines at scale or whether it's gelato created with a little bit more of a personal touch coming to vietnam it was because a small vietnamese woman her here we can all agree that ice cream is an instant dose of happiness the one food that can bring the world together like no other welcome to the best ever merch store where you can check out our brand new designs best ever bandanas in black white and red the please send nudes hoodies pillow soft fabric with a quality custom graphic inlay and our street food around the world graphic tee we're now shipping everywhere around the world just visit shopbestoverfood.com or click the link in the description below to get your new merch today a piece big thank you to my co-host over here hun that was possibly the most awkward yet guys please check out hans youtube channel she's doing wine reviews and so much more over there han around the name is here please check it out subscribe drop a like and give her a comment too guys that is it for this one thank you so much for watching we'll see you next time a piece all right let's go oh if we just walk fast i don't think we have to pay [Music] [Music] you

Channel: Best Ever Food Review Show

Views: 909,119

Rating: 4.9377017 out of 5

Keywords: best ever food review show, befrs team, sonny side, vietnam, saigon, south east asian country, vietnamese factory, ice cream factory, PHO ICE-CREAM, KIDO FACTORY, FISH SAUCE ICE-CREAM, FRESH MILK BOBA ICE CREAM, travelling vietnam

Id: PqeGwlBNWrw

Length: 18min 16sec (1096 seconds)

Published: Sun Nov 08 2020