What's inside a Million Mile Engine?

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- A lot of people can tell you what makes an engine more powerful. You can look at the displacement, you can look at the compression ratio, the amount of boost it makes if it's turbocharged. You can get a pretty good idea of how much horsepower in engine should make. But what makes an engine more reliable? What are the pieces that contribute the most to reliability? And what things do the most reliable engines have in common? We looked at a ton of engines, talk to mechanics, drove through junk yards and today we're gonna show you what we found out, what the most reliable engines have inside them, and then we're gonna tell you how you can get an engine to go a million miles, let's go! (energetic upbeat music) - A big thanks to Keeps for sponsoring today's video. Thank you Keeps. - Uncle Jerry, I'm heating up your soup. - Thank you, nurse Nolan. - I'm not your nurse uncle Jerry. - Mmh, he's a peach. Ah, help, nurse Nolan could you help me out please? Okay, calm down Dave, calm down. Ever since I took Dave out of the basement he's been eyeing my melon like it's one of his precious ex. I told him, "This is no egg, Dave. I just happened to be one of the two out of the three guys to experience some form of male pattern baldness." But he wouldn't listen, that's deep flesh wounds. Maybe if I were to use Keeps, this wouldn't have happened. Keeps makes it easy by having hair loss consultations online with real doctors, then they ship your hair loss medication directly through your door every three months so you don't have to worry about your follicles failing you. So when you're ready to start your treatment, head on over to keeps.com/b2b and get 50% off your first order. That's exactly half in case you didn't know that number. Hey, nurse Nolan, forget the soup, I'm ready for my sponge bath. - [Nolan] Oh! - Or you might've heard of someone blowing a motor, and that is a pretty broad term, but to put it simply a blown motor is any damage that is severe enough to require an engine rebuild or engine swap, when it comes to reliability and damage over time, the biggest culprit of these failures is some form of overheating. Overheating it can warp metal components in an engine, it can melt or wear out gaskets and it can cause high pressures and spots not designed to stand up to those pressures. So to combat overheating and engine has two main methods, good cooling and good oiling. Coolant gets chilled in your radiator then flows through the engine, cooling the metals and gathering heat to take it back to the radiator, to be cooled again. The pathways for the coolant have got a cool the entire block, not just the first few cylinders. And engines like the Toyota 3VZ, the coolant channels are a little too small and in slow speed applications like off-roading, the radiator would struggle getting the coolant cool enough and it would be too hot by the time it got to the furthest cylinders. That made for a pretty common failure point in the 3VZ's original head gasket. But the oil also prevents overheating. Engine oil is a lubricant between metal parts in the engine, and a lubricant reduces friction between those two metals, which means less heat. Now engines that have high coolant and oil capacities tend to be some of the longer lasting, more reliable engines. Think about it, if a small engine loses a quarter liter of oil, it's gonna have a bigger effect than it would on a bigger engine. Bigger engines got more oil, so that loss of oil has less effect on the total volume of oil in that engine. But it doesn't mean that you can't have a good small engine. Honda's F series and even Toyota is 22RE, I used to have one in my Toyota pickup truck, frigging love that thing. I drove it without oil for a long time. Hey, if you know where my truck is calling me I want it back, my sister stole it. And one of the other things that can affect oiling is actually your fuel. Have you ever noticed that diesel engines tend to be more reliable than petrol engines? That's because petroleum-based fuel is a detergent, it cleans the microfilm of oil off the cylinder walls and then as the piston goes back up that oil is no longer there, but diesel fuel actually acts as a lubricant and eases the wear on the pistons. Engines like the Mercedes OM617 and the Volkswagen 1.9 TDI can easily do over 300,000 miles. But overheating is not the only way that temperature comes into play with engine reliability. I'm talking about thermal expansion. Now an engine has two main parts to it, it's got the head, it's got the block, the head is where the valve train is, and the block is where your piston rods and crankshaft are. In between them is the head gasket, ahead and block are two separate pieces so that the engine internals can be assembled. If it was just one piece you'd never be able to get your pistons in there. So it's gotta be two pieces and the gasket in between those two pieces has gotta be really good to prevent leaks. So now that you know that we got these two pieces what material do you make them out of? And you can make them out of cast iron, it's strong and cheap, but it's really heavy and it doesn't dissipate heat really well. Or you can make them out of aluminum, it's lighter and it's better for cooling, but it costs more and it expands more when more heat is put to it. It's like a thousandth of an inch, but it's enough to get the precise parts of your engine rubbing against each other. And overheating cylinder can cause the pistons and rings expand and damage the cylinder walls. And then when the engine cools again, you got more space there and you lose compression and start burning oil, that's all bad. Aluminum expands more than twice as much as cast iron with the same change in temperature. It's because of this that some very reliable engines have an iron block, but in aluminum head, you get the heat release of the aluminum in the head with the rigidity of the iron block. This is obviously the best setup in any engine with an iron block and an aluminum head should be good to go, right? Wrong, some of the least reliable engines of the world are also iron block and aluminum head combos. It all comes back to thermal expansion, as the engine heats up to normal operating temperatures the block and head expand at two different rates because they're made up of two different metals. Then when you turn the engine off they cool down at different rates as well. This starts to create a grinding effect on the head gasket and over time it gets weaker and weaker. Engines that have this issue can be fixed with a really strong head gasket, but if you're looking for top tier reliability you'd want an iron block and you'd want an iron head. But while all this is going on inside of the engine there are some telltale signs outside of the engine that can show you if your engine is reliable or not. Picture a four cylinder engine, as pistons one and four go down, pistons two and three, go up. The inertia of the pistons going up is the same as the inertia of the pistons going down. They balance each other out, now picture a V6 engine. Here no pistons are up and down at the same time, pistons one and two, they're connected at the same crankshaft pen, and as they come up one after the other, the other four pistons are mid stroke and that makes this engine want to shake, this is called harmonic discordance, and it comes from an imbalance in the primary forces caused by the pistons. Inline foreign engines cancel out these primary forces, reducing vibration and therefore reducing wear. But they're not perfect, there are secondary forces and these are caused by the piston movement in the cylinder. So when a piston goes up and down it actually travels faster in the top half of the cylinder than it does the bottom path. So at halfway through the pistons movement, it has moved half the length of the stroke plus a little bit extra. The primary forces are balanced, these secondary forces they are not. An engine like a straight-six has both the primary and secondary forces balanced. Because of this, some of the most reliable engines are straight-sixes, the Plymouth Slant-Six, the AMC inline-six and the Merc OM606 can make it to 400,000 miles with good maintenance. So if we take everything we've learned, large oil capacity, inline-six, all iron construction and diesel lubrication, and we searched for an engine with all those traits, what would we find? We are looking at the all iron straight-six turbo diesel, the Cummins 6BT 12 valve, this engine is so reliable, it outlasts the trucks that it comes in. Cummins actually has a million mile club, they send you a new cap plate to stick it on your truck once you reach that million miles. It's kind of like our own donut underground where we'll give you free stickers every couple of months with a bunch of other cool bonus stuff, you get to watch some behind the scenes of B2B and all other shows. - Do you need Alexis first aid kit? - [Man] Wow, I bet those bandaids are expired. (chuckling) - Listen, they're not, I don't think bandaids expire, right? That's not a thing that's expirable. Do you wanna join? Hit that join button down below. So it looks like our theories work though. We took all the parts that make an engine reliable, put them in one engine and came away with one of the most reliable engines on the road, that was pretty easy, almost too easy. What if I told you that there was an engine that has gone hundreds of thousands of miles, some well over a million miles and it has almost none of the reliability markers we just talked about. It's Toyota's V8 from the 90s and 2000s. The beast inside the famous million mile Tundra, in the engine, in my GX470, the 2UZ-FE. Now for those of you who don't know in 2016, Toyota Tundra owner Vic Shepard was given a brand new truck from Toyota in exchange for his 2007 model that had over a million miles on the odometer. But the 2UZ is nothing like what we described as reliable. Cross playing V8 like the 2UZ need a weighted counter shaft to balance out those primary forces. It's still balanced, but it adds weight and lowers peak RPM. The 2UZ also has half the oil capacity of the Cummins 6BT. And it's also got an iron block with an aluminum head. So how in the heck did this engine make it past a million miles? Is it really good maintenance, or Toyota's just super over engineered? Well, yeah, it's those things but it mainly has to do with engine cycles. We measure an engines lifespan by miles because that's really the only metric that we have. And it's that part that we as drivers care about. But for an engine the true counter on its lifespan is engine cycles, when you start the car to drive to work, the engine is cold, it works just a little harder to warm itself up but then it's cruising along at operating temperature. And once you get to work, you park the car, you turn it off and then the engine cools down. Once it's cool again, that's one cycle and when you drive back home from work, that's another cycle and each cycles, the metals expand and contract. But they don't really care how many miles you drive in between those cycles, whether your commute is two miles or 200 miles, it's still only two cycles. Now, Vic Shepard's Tundra was a 2007 and it was gifted to Toyota in 2016 which means our buddy Vic drove 125,000 miles a year, that's 10 times more than the average person, but it's still only 10 years worth of engine cycles. Maybe even less, because if you're driving all day long your engine doesn't always have time to cool down. Start up and cool down are the hardest times for an engine. If you've ever taken a warm glass out of the dishwasher and put ice water in it, there's a chance it shattered right in your hand, the rapid change in temperature contracts the glass weakening it. And the more drastic the change, the more stress it's under, well, that's exactly what's happening in your engine. And that's just not the block in the head that's all the components. So even though this Tundra engine made it 1 million miles it had gone through the engine cycle of 120,000 mile car. Now the 2UZ it's still a dependable engine, forgetting engine cycles. It's got really good cooling, it's got very strong head gasket, so they can still go a long way regardless. And there are other engines of all kinds of configurations and sizes that are exceptions to these rules. But on top of the engines own parts use case is an important part of calculating engine reliability and longevity, even if you have a quote "bulletproof engine" how you use it is going to make all the difference. But at least now, you know exactly what you need to choose a reliable engine for yourself and keep it going till the end of time, or until you give it to your sister and then she sells it out from under you. Let us note down in the comments what we should swap into Pumphrey's AE86, they pulled his engine out and money pit if you haven't seen it, check out that episode follow Donut Media on Instagram and Twitter @donutmedia. Follow me on Instagram @jeremiahburton. And until next time, bye for now. (soft upbeat music)
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Channel: Donut Media
Views: 1,182,577
Rating: 4.8724256 out of 5
Keywords: Donut media, James pumphrey, nolan sykes, joe weber, jeremiah burton, joey rasool, cars, automotive, car content, science, car science, engines, million mile engine, 2jz, Ls engine, 2uz, 2uzfe, 22re, car engines, realiable engines, toytota tundra, bumper to bumper, science show, b2b, 0m606, BMW, Mercedes, Toyota, Honda, AMC, Jeep, Lexus, Lexusgx470, Volkswagen, VW 1.9TDi, VW, headgasket, cast iron, iron block, aluminum head, 3vz, Cummins, Cummins 6bt, cummins turbo diesel, Vic Shepard, Ae86
Id: lJRrLChqDok
Channel Id: undefined
Length: 12min 40sec (760 seconds)
Published: Tue Jan 12 2021
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