The Evolution of The Coyote Engine (Explained)

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As you probably know, the Ford Coyote is an  absolute powerhouse of an engine. It outputs   a ton of power and it's really advanced for its  given displacement. Now over the years Ford has   changed the Coyote quite a bit and there have been  a lot of upgrades to it and now there are three   generations of the Ford Coyote. So, today we're  gonna dive in and look at all three generations   and find out what makes each one special and  why the Ford Coyote is as good as it is today. In 2010, Ford released an all-new design for the  Mustang, but the problem was it still had the   old 4.6L motor. Now while that motor did its job  and it made - you know - relatively decent power,   it was pretty terrible compared to what GM  was offering at the time in their pony cars   and their trucks and the corvette and pretty  much everything. It was really a bad motor in   comparison to those. So, when Ford brought  back the 5-liter in the form of the Coyote,   it really brought the Mustang back into contention  with the best sports cars and the best pony cars   in the world. The coyote featured an all-new  design which was drastically different than   the old 4.6, but it did share some features that  kept it in the Ford Modular family. The Coyote   uses an all-aluminum design, so we're talking  about an all-aluminum block and aluminum   cylinder heads and it also uses a plastic  composite intake manifold similar to what   you would find on the older 4.6 motors. Inside  the engine, a lot of things were changed but   a few things did stay the same. Bore and stroke  measure at 92.7 millimeters and 92.2 millimeters,   which brings total displacement to 4951 cc's or 5  liters. What's really interesting is that the bore   spacing of 100 millimeters and the deck height  of 227 millimeters are carried over from the 4.6.   The downside to this is that it limits bore size  but makes the engine easier to package and smaller   overall. The compression ratio is set at 11 to 1,  which at the time upset some enthusiasts because   boosting a high compression motor is quite a bit  more difficult than boosting a low compression   motor, but ultimately that high compression ratio  is one of the keys that allowed the Coyote to   make so much power naturally aspirated. From the  outside looking in, the gen 1 and gen 2 coyotes   are nearly identical and really from the outside  you can't even really tell them apart. Now the big   changes come internally. Gen 2 has larger valves,  a larger camshaft, and revised cylinder heads,   which allow it to flow quite a bit more than gen  1. Ford also added motion control valves which   are supposed to help idle stability, but a lot  of enthusiasts end up deleting them in the name   of maximum airflow at peak RPM. As I mentioned in  previous videos, cylinder heads are pretty much   the key to making a lot of power. You'll see this  with GM LS motors that flow a huge amount of air,   with honda heads that flow a huge amount of air,  and now with the Ford Coyote. Good airflow through   your cylinder heads is pretty much the number one  factor for making good a good amount of power.   The outgoing three valve had a single overhead cam  design, with three valves per cylinder as the name   states. Now the Coyote is drastically better than  this, in the sense that it has dual overhead cams   with four valves per cylinder. Having a single  overhead cam setup means that you can't exactly   adjust valve overlap it's pretty much set in  place. For the dual overhead cam motor you're   really easily able to adjust valve overlap,  also known as LSA, with the right hardware and   Ford added this hardware with their Ti-VCT system.  Although this system was not new to Ford in 2011,   it was new to Ford in the US and this is something  that we hadn't seen before and it's really the key   that allows the coyote to make so much power. So  this system works by basically allowing the intake   and exhaust camshafts to retard or advance their  timing independent of crankshaft rotation. To put   a simply, intake and exhaust camshaft timing both  have a 50 degree swing, allowing for a massive   amount of adjustment. The benefits of independent  cam timing are increased fuel economy with lower   emissions, but the real benefit comes in the form  of dynamic lobe separation angle or valve overlap.   On engines without adjustable cam timing, such  as the GM LS platform, lobe separation angle is   a fixed aspect of the camshafts and it cannot be  adjusted. Camshafts with a wide LSA have more low   end power and cams with a narrow LSA have more  top end power. Coyote and Ford's TI-VCT. system,   you get the best of both worlds, since LSA can  change depending on the RPM that the engine is   at. Add boost to the equation and you can see  why the Coyote is such an efficient platform,   thanks to that Ti-VCT system. The changes  between the blocks in gen 1 and gen 2 are   pretty minor and they're really not even worth  mentioning. The blocks are nearly identical   between gen 1 and gen 2, but when they made  the jump to gen 3 things changed quite a bit,   because ford went to a semi-closed deck design.  Gen 3 block also saw improved knock sensors,   12 millimeter head bolts, and better oiling. So  the gen ones were rated at 420 horsepower and   390 pound-feet of torque, which really wasn't  bad at the time. Like we mentioned earlier,   Ti-VCT is a huge part of the technology that made  the Coyote so much more advanced than any other   American V8 engine at the time. Gen 1 Coyotes  feature a fairly basic port fuel injection setup,   similar to earlier modular motors. So, when Ford  released the all-new S550 platform is when they   introduced the gen 2 motor and the gen 2 featured  a lot of upgrades that made it, pretty much better   in every single aspect compared to the gen 1. But,  most of those changes were focused on increasing   airflow and improving high RPM operation.  The second generation cylinder heads feature   larger intake and exhaust valves as well as larger  intake and exhaust camshafts. Since the gen 2 uses   larger valves, the pistons received larger valve  reliefs. Ford also added stiffer valve springs to   reduce the potential of valve float at high RPM.  The intake ports on the heads were also revised   to increase flow and really take advantage of the  larger cams and valves. The forged connecting rods   on the gen 1 boss 302 engine came standard for  all gen 2 engines, which further improved strength   and durability during high rpm operation. So all  the changes that we just talked about going from   gen 1 to gen 2 increased power output from 420  horsepower to 435 horsepower and 390 pound-feet up   to 400 pound feet and what's even more impressive  is that both peak RPM and peak torque are at the   same exact RPM range - makes this a really really  good improvement and it's basically just more   power without really any sacrifice. In 2018, Ford  released the gen 3 which was the biggest change to   the Coyote platform yet. Biggest and most obvious  change to the gen 3 is the fact that Ford added   direct injection, but they did it quite a bit  different than how other manufacturers do their   direct injection. Instead of replacing their  port injection entirely with direct injection,   Ford decided to use both. Because there are pros  and cons to both systems, so to get the best of   both worlds, the gen 3 has port fuel injection  and direct fuel injection. Thanks to that direct   injection system, Ford was able to increase  the compression ratio from 11 to 1 to 12 to 1,   which again, isn't great for boosted motors,  but in the case of a naturally aspirated engine   that's really really great. Another big change  on the gen 3 was the increased bore diameter   from 92.7 millimeters to 93 millimeters this  slightly increased total displacement but it's   a very very minor increase. Ford also decided  to ditch the steel cylinder sleeves in favor of   plasma transferred wire arc cylinder walls, which  could also be found on the 5.2 gt350 motor. The   cylinder heads were also revised again for the  gen 3 to further improve flow and the casting   materials were made stronger. The gen 3 cylinder  heads feature larger intake and exhaust valves as   well as increased lobe lift on both the intake and  exhaust camshafts. The goal with these cylinder   heads changes was to make the heads flow similar  to the 5.2 gt350 head. All the changes that we   just mentioned to go from gen 2 to gen 3 increase  power from 435 horsepower to 460 horsepower   and 400 pound feet up to 420 pound feet. Now this  is a huge increase naturally aspirated and again   peak power and peak torque are left at the same  exact RPM. So now that we've talked about gen 1   gen 2 and gen 3 i think we should talk about the  special variants of each engine and we're going to   start with gen 1 with the Road Runner motor, which  is the engine that you could find in the Boss 302.   Now this engine featured quite a bit of changes  from the uh just base gen 1 Mustang GT engine. It   was pretty much all in the name of good high RPM  engine operation. The road runner engine featured   forged connecting rods, cnc ported cylinder heads,  and a special short runner intake manifold to help   improve top-end power. This engine also features  larger camshafts and stiffer valve springs   which also help increase top-end power as well  as maintain high engine RPM without blowing up.   At the time, the Road Runner was released it was  the highest horsepower naturally aspirated engine   Ford had ever offered, outputting an impressive  444 horsepower at 7 500 rpm. Moving to gen 2 we   have the even more ridiculous variant which is  the one that you're probably all more familiar   with which is the 5.2 Voodoo motor that you could  find in the gt350 and the gt350r. Now at the time   that it came out it was pretty insane and today  it's still really insane and it's very exotic and   wild especially for an american-made V8. Biggest  thing that makes the Voodoo special is what you   probably already know which is that flat plain  crankshaft compared to the standard crossplane   crankshaft that you'll find in most V8s, including  the Coyote. To put it simply the flat plane crank   uses a 180 degree configuration where the opposing  rod journals are opposite of each other instead of   90 degrees from each other like they would be on  a cross plane motor. When one piston is at top   dead center, the opposing piston is at bottom dead  center. This design usually results in a lighter   rotating assembly as less counterweight is needed  to balance the crankshaft. Now it should be noted   that the Voodoo has a special firing order which  is different than most flat plane crank engines,   which is partially what gives it that unique  exhaust note. But, unfortunately the Voodoo   does have significantly more rotating mass  than other flat plane crankshaft engines,   such as a Ferrari V8. Just something worth noting.  The Voodoo engine also got its own cylinder head   design and while it's very similar to the Coyote  head, the ports are larger to increase power, the   camshafts are bigger, and the valves are bigger.  It also got its own intake manifold, which is   really similar to the Coyote intake manifold but  with slightly longer intake runners and a larger   intake manifold to help improve low end power  since flat plane crank engines typically lack good   low end power. Thanks to the larger displacement,  the flat plane crankshaft, super high RPM redline,   improved cylinder heads, this engine outputs 526  horsepower and 429 pound-feet of torque. The last   Coyote variant that we're going to talk about  is the Predator which is the all-new engine that   you'll find in the 2020 GT500, which is based on  the Voodoo motor, but it's been reverted back to   a cross-plane crankshaft and they stuck a giant  supercharger on top of it. The compression ratio   on the Predator was lowered from 12 to 1 to a more  boost friendly 9.5 to 1, the heads are cnc ported   version of the Voodoo heads, and the valves are  larger. It also got a bunch of other small changes   to basically make it more reliable for forced  induction. All of those changes result in a   ridiculous power output of 760 horsepower and 625  pound-feet of torque. So there you guys have it,   that's pretty much everything you need to know  about the changes between gen 1, gen 2, gen 3, and   the special variants which are the Road Runner,  Voodoo, and Predator. If you guys like this video   please please smash the thumbs up button because  it really helps out the channel, get subscribed   so you don't miss out on future videos drop a  comment down below letting me know if i missed   anything or what kind of videos you want to see in  the future and i'll see you guys in the next one.
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Channel: Dust Runners Automotive Journal
Views: 345,298
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Keywords: ford, coyote, ford coyote, 5.0 coyote, 5.0 mustang, ford mustang, 5.0 f150, ford 4.6, ford modular, cobra mustang, ford cobra, boss 302, gt350, gt350r
Id: Rrk5Ax5iXyY
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Length: 10min 44sec (644 seconds)
Published: Mon Sep 14 2020
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