Deck Blocking! (Rebuilding Tally Ho / EP113)

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Hi, my name is Leo, and I'm a boat builder and a sailor., and I'm on a mission to rebuild and restore the 111 year old classic sailing yacht. Tally Ho. Now in this video, we're going to be catching up with all the stuff that the rest of the team has been really busy with over the last few videos, while I've been lining out the deck and making sampson posts and making videos and so on. The first thing we're going to look at is the deck blocking, which is a pretty big job. Now, deck blocking in this case is fairly small hardwood blocks, which are let in to the deck beams to fill certain areas of the spaces between the deck beams. And they have several purposes, depending on where they are. But a lot of them are to support nibs to support the ends of the deck strakes and so you'll remember when we were talking about lining out the deck When the planks end, they nib into the covered plank. But that nib, it can't just be over an open space between the deck beams because it needs a fastening in it. So where those nibs do have to land on deck beams, that's fine, but where they have to land in between deck beams, then you need to put blocking in there to receive the end of that deck strake and have a fastening through it. So I had like a number and a rough size of of what the blocks should be. And I had a really long board of Angelique and it had some knots and had some cracks. So I went through and I tried to figure out where I could take blocks. That would be big enough. Then I slice it all up into more manageable pieces and sent them all through the planer, the jointer, the table saw in order to get a nice square piece of stock, which we could then turn into deck blocks. Once Pete started routing out the holes in the deck beams for these blocks to go into, I would follow him with a chisel and square up the corners since the router bit he was using was like a half inch router, so there was a half inch radius on all of the pockets. Once we had a nice square hole, I could take one of these blocks I had made earlier, bring it in, place it and get all of the right measurements and locations marked off of the deck beams themselves. Then I'd cut it. Bring it back to the hole. Try to put it in. I think I never got one perfect on the first try. Then I'd go back and cut it again and then put it in for real. And then once the block was fitted, we could then drill some pilot holes for screws to go in eventually and then pop those suckers out and pile them up somewhere for the next step. So for the last little bit here, we've been working on Deck blocking - nib blocking , deck blocking, bolted through the deck. A lot of that stuff gets backed up by a block underneath the deck. So to start with our nib blocking on the outboard edges where all of our decking strakes come to an end, they get let into the covering boards out here, and not all of them land on a deck beam. So you have to fill the void between the beams with some sort of a block. In addition to that, we have our king planks in the center line of the boat. There's three 8-inch-wide king planks here. And because of the layout of our deck, it's partially sprung, which means we're also going to have some nibs towards the center line. But up here at the bow, there's a lot going on. We have a capstan here, anchor winless and we know there's the sampson posts that go right here. The decking is not around those sampson posts, and so that decking need somewhere to fasten between these two deck beams. In addition to that, those two blocks actually help stabilize the Sampson posts. The Sampson posts are bolted through this beam and will be captured by that block, in addition to what Leo showed in the last video. Then we have a bollard, so that's that's another block let into these beams and that bollard will get through bolted into that block. We have a chain stop for the anchor, for the ground tackle. We've used a few different types of wood. Actually, we have Angelique, Oak and Purple Heart, and it's fine mixing the wood. It just needs to hold a fastener. So all those words are relatively hard woods. We've kind of just used what we had on hand, but we're also painting them now, which is a good idea. They're going to match the deck head. So the bottom of the deck streaks are also get painted the same color because they're all right next to each other up there. So as well as working on the deck, blocking over the last few weeks, the guys have made a really good start on milling down the deck plank stock. So this is all the Alaskan yellow cedar, which was milled up in Canada and brought down here. It was rough cut at a little bit over the two inch thickness that I wanted for my deck. So the first job in milling that timber is to plane it down to the exact thickness, and in doing so, get rid of all the the rough cut. saw marks from the mill, and any discrepancies in thickness and so on. Once it's plaend down to thickness, the next step is to rip up the wider boards into the correct width. For our deck planks, the deck planks are going to be three inches by two inches. That's two inches thick, three inches wide. And so all the planks which are significantly wider than three inches, we rip down into several narrower planks. So over the past few months, partly, I think, because we're in a new location and partly because of the stage we're at with this project, things have been going really well, but it's been lots of different things going on at the same time, which is good and necessary. But one of the disadvantages of that is that I've been finding it's been increasingly difficult to document all the things which are going on at once and get them all in the same video. Also, I've been finding I've been having to do a lot of a lot more planning work, a lot more sort of design, engineering, decision making to plan for the next steps of the project. So system stuff, spars, sails, all these things are going on in the background but haven't had videos dedicated to them. So it's getting harder and harder for me to capture everything on video and to edit the videos in a way that makes a satisfying story. Now, I'm not complaining about that at all because I love what I do, but I'm worried that the quality of the videos could suffer because of that. And so one solution which I've been experimenting with for the last few videos is to actually try and make them a little bit shorter and a little bit more focused. And you will have noticed in the last couple of videos they were just focused on more or less one subject not showing all of the different things which are going on at the same time. Now what this means if I carry on like that is that these videos might be a little shorter, a little more focused on one thing, but I might be able to make more of them. So the last two videos have been weekly, and I might be able to keep that up. So I'm interested to know what you guys think - if you prefer a longer video with a wider scope, but less often or weekly videos with a more focused storyline that goes from start to finish. And depending on what people prefer and what works best for me, I may do one or the other or a mix of both. But I do want people to understand why I'm doing that, why I'm thinking about changing it, making more frequent videos and making them more focused. Well, also... My God, it's starting to hail on me, but it'll also allow me perhaps to to approach subjects and stories which I wouldn't have actually even considered before when trying to make a much more wide ranging video. You know, this way I could do a short video just on shopping tools or something, for example. But anyway, that's clearly enough of that. So let me know what you think and we'll see what happens. All right, so, go ahead. Who are you? I'm Jake, and, uh, I'm here to help with the tally ho. My background is a little bit of carpentry and a formal education in ceramics without a degree. And I'm looking forward to the time that I'm going to be spending on tally ho. Well, I'm working on the cockpit framing here. I've made a couple of carlins, this one fits on the bulkhead. This one goes from beam to beam, this one ends at the bulkhead. It's got the shape and angle of the deck cut into it. This is plumb, and they're fit with the carlin notches, which are a stepped slanting notch. What I'm doing now, though, is putting in these little spur beams in here, and they're connecting the deck to the cockpit area, which is a hatch in this area, and they're wide to accept the ends of the deck and the hatch. Well, there's one here and one here and a filler piece in here to nail the deck to, I made the corner post here, and it connects the framing to the bulkhead and finishes off the bulkhead. It came out real well. [laughing] I don't know what to say. So the blocks are made and pre drilled and currently dry fitted in place. And the next step is for us to remove the blocks and sand them and put a round over with a router and then put some primer and a layer of top coat before their final installation. All right, well, that's nearly it for now. The guys have been doing some really great work on the deck, blocking a lot of progress has been made that rocks are all finished and ready to go in the boat. We haven't done the final install yet because there's a few things we want to finish up with the deck structure first, including some diagonal bronze strapping and cleaning up some varnish work and so on. Richard's been doing a really great job in the cockpit area, and I'm going to look a lot more closely at the cockpit in another video. But just briefly, this is going to be the seating inside the cockpit combing and these openings here are going to be deck lockers with opening lids on them. The reason this Carlin doesn't go all the way forward to this king beam here is just that there's going to be a fore-and-aft bulkhead here, notching into this corner post. And so that will provide all the strength that's needed and support for the planks on top. Thanks a lot for watching. And a massive, massive thank you to everyone who has donated or otherwise supported this project. It does make a huge difference, and it means that I'm able to keep on making these videos and we're able to keep on doing this work. So I really, really appreciate it. And I'll see you next time. Cheers.
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Channel: Sampson Boat Co
Views: 107,199
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Id: e6ulES98HqM
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Length: 21min 1sec (1261 seconds)
Published: Sat Dec 18 2021
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