ASML: TSMC's Critical Supplier, Explained

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TSMC is the world's largest  independent semiconductor foundry.   It has a 50% share in the market. They  supply fabless chip designers like Apple,   Nvidia, Qualcomm and AMD. There has been a lot  of press and interest recently in its work. But TSMC has its own suppliers too. These are the  people who make the super cutting-edge machines   that TSMC operates 24/7. Dutch multinational  ASML is TSMC’s most important supplier   and the maker of the EUV equipment  critical to its N7+ and N5 processes. In this video I am going to profile this rather  obscure company and examine its relationship with   TSMC. I’ll also help answer the question of  who is “more important” so that the fanboys   can better score points against each other on  internet boards. Face-off! Who matters more!? Spoiler alert: They both matter  a whole lot to each other. ASML is a leading provider of advanced technology  systems for the semiconductor industry.   The company was founded in 1984 as a joint venture  between Dutch firms ASM International and Philips. ASML's first machine, the PAS 2000 stepper,   was released in 1985. A stepper is a device, kind  of like a slide projector, that projects a design   onto a silicon wafer. ASML would subsequently  make over 50 versions of this machine. For the first ten years of its existence,  the company struggled to compete in the   semiconductor lithography space. The semiconductor  supplier industry faced immense challenges as the   economy went through various boom and busts. ASML  lost money for the first six years of its life   and in 1990 it would be spun  out as an independent company. Two years later in 1991, ASML comes out with  its first hit product - an i-line stepper.   I-line meaning that the stepper  uses the 365 nm light wavelength.   This lets foundries print smaller designs  and continue to push Moore's Law forward. The product's success allowed ASML to go IPO  in 1995, raising money for further product   development. After acquiring a few American  lithography companies, the company grew   into an oligopoly alongside Japanese firms  Nikon and Canon. Then came the mid-2000s,   where a pair of big product launches  allowed ASML to take the lead. In 2001, ASML developed and released its  TWINSCAN system. This machine offered a process   optimization feature that helped foundry customers  etch more wafers in the same amount of time.   Nikon and Canon could not replicate  this technology and it gave ASML   its first market share lead over the Japanese. The second big move came with a generational shift  in photolithography machinery techniques called   "Immersion Lithography". Roughly speaking, it  uses water as a lens to shrink the wavelength of   the wafer etching laser. Yeah it sounds nuts but  this technique, discovered by Taiwanese scientist   Burn Lin in the 1980s, helped keep Moore's Law  alive for a little longer without needing to   further shrink the light wavelength. This  helped cement ASML's 83% market share. But the industry and ASML continued  to think about what could be the next   great revolutionary technology in  the semiconductor production space.   They started an R&D office and began  investing millions of euro into R&D. I discussed a bit of ASML's work in Extreme  Ultraviolet Lithography in a previous video   of mine. I am not going to tell the same  story a second time so you can go watch that   sometime. Instead I want to tell the same story  but from a different perspective. Like Tenet. In 2003, the industry moved forward with the  idea of using EUV for the next generation   of lithography tools. This decision at the  time was controversial and heavily debated.   EUV at the time did not have  any theoretical blockers.   It wasn't a time travel Delorean or a  faster-than-light energy drive, after all. But there were significant practical challenges  of all sorts to getting it up to speed.   For instance, the light source would have to  be entirely redesigned from the ground up.   End user customers like Intel, Samsung  and TSMC would have to retool their fabs. Some argued that current techniques like  Immersion Lithography and another thing   called multi-patterning could  carry the industry forward.   So many things are not working out when  it came to EUV. Developing it could turn   out to be a money pit. Why shoot for a  unicorn? Make what already works, better. ASML was fortunate to be  in a position to try and do   both. They continued development in EUV but  invested to retain a leadership position   in current techniques. From 2008 to 2014, ASML as  a company invested over 4.6 billion euro in R&D. Over time by 2010, the industry's big  players like TSMC, Intel and Samsung   came to believe that EUV could be brought to  fruition. ASML saw an opportunity to steal   Intel from its previous main  supplier Nikon. Thus in 2012,   ASML announced a customer co-investment scheme  where Intel received ownership of 15% of ASML   in exchange for $4.1 billion. The money  would help develop future tools like EUV. For some reason, Intel did not ask for product  exclusivity - something that raised a few eyebrows   at the time. It allowed TSMC and Samsung to also  buy in later on. The money and the customer buy-in   gave ASML breathing room to work out  all the kinks. Of which there were many. In 2016, the first EUV devices were  shipped out of the Netherlands - 30   years after its concepts were first  explored. The technology had been   delayed for over ten years after its 2007  prototypes, but it was now ready to go. I think what is interesting is how  the semiconductor industry's major   players banded together to invest  and collaborate towards a final,   finished technology that they would all share in.  These companies, ordinarily fierce competitors,   saw the threat of not having anything ready  for the future and decided to work together. ASML could not have finished EUV without  intimate participation from its customers.   These customers invested billions of euro  into the product development process,   aware that they would not see the results  of their investment for many years.   Without this buy-in, ASML would have  ended up like Canon - unable to sustain   this decades-long odyssey without going  bankrupt. We should acknowledge that. On a side note. Recently, the  US government has intervened to   prevent the export of ASML's EUV machines  to China. I have seen some people asking   on what grounds the United States has in  restricting the export of EUV. After all,   ASML is a Dutch company and last time I checked,  the Netherlands is not an American state. Additionally in 2012, then ASML CEO had said: > We welcome Intel as the first  customer to agree to contribute   to these [investments in semiconductor equipment],   the results of which will be available to every  semiconductor manufacturer with no restrictions Read my lips. No restrictions. So what gives? This is because EUV is literally an  American-founded technology. Think of   EUV as a startup and the US is its controlling  shareholder - its Mark Zuckerberg, so to say.   EUV LLC was founded by American semiconductor  firms Intel and Micron in 1997 to partner with   the US Department of Energy to commercialize  its EUV studies. EUV LLC invested $250 million   over 3 years at the earliest stages and as a  result receives royalties on all EUV revenues. In February 1999, ASML negotiated for and received  a license from EUV LLC for its EUV technologies.   Back in 1999 - long before ASML would  come out with the products that won it   the market - Japanese companies  Nikon and Canon still had 54%   share of the semiconductor  lithography market. ASML had 34%. There was no American player. Had there been,  I believe they would have received this license   first. The EUV LLC participation allowed  ASML to leapfrog the Japanese's progress   in EUV and get that critical first buy-in from  major customers like Intel, TSMC and Samsung.   Canon and Nikon did not receive a license  and eventually declined to develop   EUV to the same degree. Canon  in 2007 due to financial issues.   Nikon because they pursued the continued evolution  of older techniques that ended up petering out. Yes, we all agree that ASML invested  immense resources in making EUV the final,   usable product that it is today. They took  a huge risk and swung at the right pitch,   ending up to be the right company at the  right time. And we agree that Europeans   should not always go along with what America says.  Maintaining national sovereignty is important. But the EUV example to me is more clear  cut than most. Europeans, South Koreans,   Indians, Taiwanese. A whole bunch of people  contributed to the effort. But America founded   and led it. (Side note to the side note. I  am aware of an EU-backed EUCLIDES program   pursuing EUV but it apparently did not seem  to be as successful as EUV LLC.) And if you   have worked in a tech startup before, you would  know that the founder's say matters the most. I got the idea for this video largely because of  the nationalist internet food fight that tends to   flair up every time TSMC appears in the news. You  have a choir of comments which immediately sing   “But they all depend on ASML ... which is Dutch.”   Which in turn triggers talk of ASML’s  American subsidiaries and so on. Setting immature nationalism aside, the  actual question is a good one to ask.   In my opinion, good questions help you get a  better understanding of the situation at hand. Let us use a metaphor. Semiconductor foundry  work is like baking a pound cake. You have   raw materials, you need to process them  together in special ways over many steps   for which you use specialized equipment  (an oven by Middleby, for instance,   or a blender by Hamilton Beach) to process  those materials into a final product. You can liken TSMC to the baker in the kitchen.  ASML is like Middleby here, providing the high   tech oven. The baking of a cake is just one  step out of many. A critical one for sure but   if you focus too much on it then you ignore the  importance of stirring together the flour and eggs   as well as applying the creamy frosting to give  it that extra deliciousness. Your cake might suck. Same with microchips. Lithography is a  critical step in the final development,   but there’s many more that need to be finished off   before the final chip is ready to be  put into a computer or graphics card.   Packaging and testing, for instance.  Otherwise it’s still just a chunk of silicon. This makes intuitive sense when you think  about the progress made by other companies   using ASML's same EUV machines. TSMC has the  most EUV machines in the world, but Intel   and Samsung also got the same machines. Intel was  literally the lead investor in making EUV happen.   Neither of those foundries are  at the same level of yield and   output. Cooking skills and experience  matter - as my sucky cakes can attest. When the customer sits down to the final product,  they see and enjoy a cake. Can you attribute a   percentage “credit” of the cake’s deliciousness  to the eggs and the flour from which it was made?   To the heat from the oven in which it was  baked? To the skill of the cook who baked it? You can try but it all ends up in a ridiculous  exercise of numbers pulled out of your butt.   Because the reality is they all came  together in a single harmonious moment   to give you this amazing thing.
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Channel: Asianometry
Views: 264,005
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Length: 14min 11sec (851 seconds)
Published: Tue Feb 16 2021
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