Modern Onion Farming Technology: How to Process TONS of Onions in Factory

more than 93 million tons of onions are harvested worldwide per year how integrating Advanced Technologies ensure of onions efficiency and quality from Harvest to packaging onions are typically grown from seeds sets or transplants the cultivation process requires careful attention to soil conditions irrigation and Pest Management to ensure a high yield once the onions reach maturity which is usually indicated by the top foliage falling over and beginning to dry they are ready for Harvest mechanical onion Harvesters are large powerful machines capable of uprooting cleaning and collecting onions in a single pass through the field these machines feature Digger blades at the front that slice through the soil and lift the onions to the surface minimizing damage and keeping the roots intact Conveyor Systems then transport the onions gently moving them and and removing excess soil and debris built-in cleaning mechanisms such as brushes and air blowers further clean the onions before they are deposited into large storage bins or trailers attached to the Harvester these bins can hold vast quantities allowing continuous operation for extended periods before unloading is necessary the use of these Harvesters dramatically increases efficiency enabling Farmers to quickly Harvest large Fields with minimal manual labor which is crucial for maintaining the quality and freshness of the onions by reducing the risk of [Music] spoilage once harvested onions are transported from the the fields to processing factories upon arrival the first step is unloading the onions into large receiving bins from these bins onions are transferred onto conveyor belts that carry them through the initial cleaning phase this phase involves removing any remaining soil debris and loose outer skins the conveyor belts used in this process are specially designed with holes which allow smaller debris to fall through while the onions remain on top ensuring a more efficient cleaning process high-press air blowers and rotating brushes are commonly used in conjunction with these perforated belts to remove loose skins and dirt ensuring that the onions are as clean as possible before further processing [Music] [Music] after initial cleaning the onions proceed to the sorting and Grading stage automated sorting machines equipped with Optical sensors are used to categorize the onions based on size shape and quality these machines can detect defects and separate onions that do not meet quality standards proper sorting ensures uniformity in the final products and helps in identifying onions suitable for different processing lines such as those destined for dehydration frying or other [Music] preparations Conveyor Systems are the backbone of onion processing factories enabling efficient and continuous movement of onions from arrival to final packaging by automating the transport process conveyors help streamline operations reduce manual labor and maintain high standards of quality throughout each stage of production the use of conveyors exemplifies the integration of technology in modern food processing ensuring that the Journey of an onion from the field to the factory is both efficient and effective ultimately delivering highquality onion products to Consumers worldwide [Music] [Music] AI enhanced sorting systems have transformed the way onions are processed in modern factories by using Advanced Optical scanners cameras and machine learning algorithms these systems can quickly and accurately sort onions based on a variety of criteria the conveyor belts equipped with individual spaces and precise sorting mechanisms ensure that each onion is directed to the correct path optimizing the overall efficiency and quality of the processing line the adoption of such technology exemplifies the intersection of Agriculture and artificial intelligence Paving the way for more efficient and effective food production systems the packaging of onions is a multifaceted process that involves various methods types of bags and Advanced Machinery to ensure efficiency and quality bulk packaging uses mesh or burlap bags typically for wholesale distribution while consumer packaging involves smaller quantities in mesh or plastic bags vacuum sealed bags and pre-cut onions in plastic containers offer convenience and extended shelf life automated Machinery including bagging sealing and labeling machines streamline the packaging process with Conveyor Systems ensuring a smooth flow from filling to final palletizing these conveyor belts transport onions through each stage from initial cleaning and sorting to final packing and distribution automated guided Vehicles AGS may also be used in larger facilities to move packaged onions to different areas or loading docks the integration of these Technologies not only enhances operational efficiency but also maintains the quality and freshness of the onions ultimately delivering high quality products to Consumers and markets worldwide [Music] Mass peeling of onions requires Innovative technology to streamline the process and meet the demands of large scale production traditional manual peeling methods are labor intensive and timec consuming making them impractical for industrial settings machines utilize abrasive surfaces or rotating blades to remove the outer layers of the onions as onions pass through the peeler they are subjected to abrasion or cutting which affect effectively removes the skin while minimizing damage to the underlying layers mechanical peelers are equipped with adjustable settings to accommodate different sizes and varieties of onions ensuring consistent peeling results [Music] [Music] in some food processing facilities onions undergo peeling washing and cutting processes to produce a variety of convenient and versatile onion products this transformation serves several purposes including enhancing consumer convenience by eliminating the need for peeling and chopping at home ensuring consistency in size and shape for uniform cooking and flavor distribution and extending the shelf life of onions through washing and vacuum sealing techniques these processed onion products find wide application in the food service industry where efficiency and consistency are Paramount as well as in home kitchens for preparing soups stews sauces salads and other culinary Creations common products derived from peeled washed and cut onions include diced and sliced onions for cooking onion rings as appetizers or side dishes and onion soup mix for convenient flavor enhancement overall the processing of onions into ready to use forms offers practical solutions for culinary needs while minimizing food preparation time and reducing waste [Music] [Music] these processed onion products are typically packaged using various methods tailored to preserve freshness ensure convenience and meet Market demands common packaging options include resealable plastic bags or pouches often in various sizes with Ziplock seals for maintaining freshness after opening while dehydrated onion flakes or onion soup mix may come in cardboard boxes or cartons with inner liners to prevent moisture abs absorption Industrial siiz Containers such as drums or pales are employed for packaging large quantities intended for commercial or Food Service use while vacuum sealed pouches ensure the freshness of products like frozen diced onions or vacuum sealed onion [Music] rings specialized Machinery automates the Fast Packaging of crispy onions efficiently handling their delicate texture and volume crispy onions are fed into the packaging machine through a hopper or conveyor belt portioned into containers or packets and then sealed using heat or pressure for cups or trays a sealing film is applied over the top and heat sealed to create an airtight seal while pouches or packets undergo heat sealing or ultrasonic sealing to bond the packaging material securely these machines may also perform labeling date coding and Quality Inspection functions in ensuring that only highquality properly sealed packages reach the market large scale onion production is a highly coordinated process integrating Advanced Technologies at every stage from harvesting to packaging through mechanized harvesting automated sorting and specialized packaging Machinery the industry ensures efficient operations and highquality products for consumers globally as demand Rises ongoing Innovation remains vital to sustainably meet the needs of the market [Music]

Channel: The Smart Farm

Views: 169,451

Keywords: modern agriculture technology, onion harvesting, agriculture technology, world modern agriculture technology, onion harvesting machine, onion farming, onion, onion harvest, modern agriculture, vegetable harvesting machine, amazing onion harvesting, harvesting, onion harvesting techniques, modern technology, onion harvester, onion planting, harvesting machine, harvesting onion, modern onion technology, onion cultivation, modern agriculture 2020

Id: Ll3JEY87sQc

Length: 14min 15sec (855 seconds)

Published: Mon May 20 2024