Making Sausage From Scratch | BBQ with Franklin | Full Episode

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Viewers like you make this program possible. Support your local PBS station. - Welcome to BBQ with Franklin. Sausage is part of a long chain of history, and standard at many barbecue joints. And today on this episode we're gonna And today on this episode we're gonna and look at some of the various ways people are making it here in Central Texas. But first, sausage is one of the world's oldest prepared foods, and you can find a variety of sausage in just about every country of the world. And the spirit of giving every country's sausage its due here are as many sausages as I can name in 30 seconds: Square sausage, selsig morgannwg, chorizo, cervelat, wiesswurst, landjaeger, leberwurst, braunschweiger, wurstel, siskonmakkara, meetvursti, swojska, kranjska, kolbasz, salami, lucania, mortadella, kolbas, sosis, boerewors, sujuk, lap cheong, kun chiang, sai krok isan, sundae, kamaboko, longaniza, butifarra, morcilla, linguica, chorizo, processed meat stick, hot dog, soysage. See, and that's just a few. Sausage is everywhere, but in Texas it's really big. So much that we've actually got a city designated "The Sausage Capital of Texas", Elgin, where some places have been making sausage for over 100 years. (slow guitar) (slow country music) - So in my mind sausage is center of the plate. A lot of folks sell sausage on the side menu, but here in Elgin we have a saying that, you know, we sell sausage and things that go good with sausage. Our business was started in 1882 by a man named William Moon. My family's run the business for the last 46 years, and we're actually the third generation of our family to work in the business and run Southside. So, the roots of this business, we're simply a small town butcher shop, really, that sold barbecue on the side. But barbecue, and sausage, has always been about, kind of salvaging the cuts of meat that nobody wanted to eat. Not the steaks and things like that, but what do you do with all the other pieces. So the barbecue and the sausage is simply a derivative of having fresh meat available, no refrigeration so either sold it fresh or smoked it and sold it like that. Over time we've kind of evolved into a barbecue joint that sells fresh meat on the side. We still have a butcher shop, but we really see ourselves as stewards of the legacy of this business. It's been around for 132 years and I'm just the guy trying not to screw it up today. We do have a USDA inspected processing facility here at our restaurant in Elgin. It's on the back side of our restaurant so we've got about 15,000 square feet under refrigeration where we make all of our sausage and barbecue products. And that inspection gives us the ability to ship it across state lines. You know, I think our sausage is special just because it's simple. It's not over engineered. When you read our ingredient statement you can understand exactly what's in the sausage. We use beef navel, which is right on the back end of the brisket, so we've got a lot of the same muscles and a lot of the same fat that you would have in a brisket. So we just coarse grind that. Just an all-beef product. We use natural casing, which is the only pork in the sausage. We've got our all-beef original sausage. Here in the last five years we've introduced a jalapeno cheese sausage as well. We also distribute a Polish sausage, a country-style sausage, a garlic sausage. A few years ago when we turned 125 years old we came out with a 1882 version of our original sausage that just hearkened back to the old days and put the heat back into it. (country music) So I think barbecue is more than just a food. I think it is a culture, and I think it's a way of life. You know, when you think about Texas barbecue you think simple, you think pure. True, authentic Texas barbecue is really just four main ingredients, in my opinion. You've got fresh, good quality meat, which is normally beef. You've got a dry rub, you've got post oak wood to make your fire to cook the meat. And then, just time. You know, it's just simple and we try to do it the same way it was done back in 1882. We've just quietly sat back over the last 132 years and done what we do, and we feel like it's kind of come back around to us and we fit right into the mix with the new barbecue movement. Barbecue is cool now, and that's good for everybody. (slow guitar) - [Aaron] Sausage is one of the few barbecue dishes that it's okay to buy pre-cooked. It can be made on a large scale and still keep with tradition. But there's something special about putting your own twist on sausage. You can still smoke it to give it a little extra flavor. So we're gonna cook some sausage. I prefer an indirect offset cooker, as I do with everything. A lot of people grill this stuff, but I really prefer it to be far away from the fire. Now this sausage is pre-cooked, so we're only going to do it for about 30 minutes until the casings are just right. We're gonna keep it at 275 and real smoky. So, when cooking sausage the most important thing is temperature control. So I'm looking to keep the fire real steady, 275 degrees. You don't want to go too hot, because you'll pop the casings and you don't want to go too low, because you'll end up with chewy casings. So what I've got here is a real nice, raging hot coal bed at 275 degrees, and then I've got one really dense log sitting on the side, just for smoke. So you want a really slow, smoky fire. You're only going to cook these for about 30 minutes, so it's good to get as much smoke as you can. But not dirty smoke, just good smoke. Dirty smoke is from an incomplete combustion. Maybe the wood's too green, maybe it doesn't have enough air, but it can create creosote and that makes bad barbecue. So if you're seeing that white, billowy smoke coming out of that smokestack make sure your firebox door is open, and make sure you've got some nice, dry firewood. (country music) So we're about 30 minutes in right now. Some of these should be over, some of these should be under and hopefully one of them's just right. Let's see what we've got. So what i'm looking for is these little splotches of fat in there. I want those to start cooking the casing from the inside. There's a really, really small window. You want to get the casing as cooked and crispy as possible from the inside without popping it. This one looks nice on the casing. It's pretty taut, it hasn't really popped yet. This one looks real nice, like the way the fat kind of cooked in there and stuff. So if you look at this one, obviously it went a little bit too far. The casing's kind of shrively, it got a little too hot, it popped. It's still delicious, but the casing is gonna be a little bit different. You know, some are better than others, some are perfect, some are far less than perfect. But, that's how it goes. (country music) (guitar music) (lively music) Considering the wide world of sausage It's no surprise that there's more and more places that are willing to try some pretty different stuff with their own sausage. - Okay here we go, smokey the boar. You know, barbecue and sausage is one of those things that go back from beginning of time, you know. When man discovered fire, that's when man discovered barbecue. It's when they started cooking over an open flame. It's survival, you know. You took the parts that fell out you shoved it into a casing and you cooked it up. You took the other parts and you threw it directly on the fire and cooked it up, you know. And that's how it all falls together, at least that's how I look at it. (lively music) - The focus with the menu here at Bangers you know, is, first and foremost to pay tribute to what really is a beautiful and ancient art form of sausage making and charcuterie. And to me that means, the way that you do it. We try to do as much as we can by hand. There's nothing mechanized here. It's paying respect to the amount of time that that process is supposed to take. Allowing things to cure, allowing things to you know, flavors and spices to get to know themselves. (bright music) - The meat's got to be a certain temperature. Your fat's got to be a certain amount going into it. It's all got to be kept cold. And then what you're doing is you're creating an emulsion in between the meat and the fat, and you're binding those proteins together. And you've got to use fresh product, man. You can't be using some swag nonsense. It's like, you know, people think like "Oh sausage, it's all stuff that hits the ground". No, man, sausage is beautiful. Fills the bun man, no matter what you always have sausage with the bun. It's a beautiful thing. And we cover the classicals you know, the bratwurt, your bockwurst, you know your currywurst. We use old school techniques, but throw a new curve ball to it, and change it up a little bit. (bright music) Well, we got Texas antelope and venison. We make Korean style sausage. Pretty much, if it's got a face we're gonna grind it up, we're gonna put it in a casing and serve it to you. Some of the wilder stuff gonna be the vegetarian stuff. I find that to be just far twisted, wild, you know. You know, you've got vegetarian sausage, you know. Soysage. (laughs) Yeah, do me a favor and go ahead and get me a couple of tray jacks set up. When cooking sausage man, it all comes down to slow down in life man, cook it low and slow. You want that casing to just pick up a beautiful, golden brown color, and you want it to snap. If you go too hot, too fast man you're gonna split it. If you split that skin they all just bust on themselves and just climb out and you've got to start over again. We're gonna pull our currywurst out. This is, you know, kind of like a German street food. Very heavy curry flavored sausage. Alright, this is a curry ketchup, made here in-house. And, you know, this is street food. It's supposed to be sloppy, you know what I mean? (bright music) - We do a fried chicken sausage, which is basically us, you know grinding chicken thighs as you would any other chicken sausage. Seasoning it, but then rather than putting it in a casing we actually wrap it in chicken skin and then deep fry the whole thing. It's a fun way to play on, again, and old, ancient classic. So, it's pretty cool. (bright music) - Meat is my true love. Like, the art of butchery, the art of charcuterie, the art of making sausage, this is my passion. And this is what I truly love doing. (bright music) Tell me you wouldn't love that coming out to your table? Come on now. (bright music) (guitar music) At Franklin Barbecue we've got a ton of meat scraps. And one really old school way to get rid of those is to make sausage. I've got my hog casings soaking in warm water and I've got my meat scraps sitting in the freezer getting really, really cold. And every time you make sausage you always want to keep everything as cold as possible. If the fat starts getting warm it gets sticky, it clogs up the grinder. So the bottom line is to keep everything ice cold. So, in the meantime, I'm going to make the seasoning. So I'm gonna start off with the pepper and kosher salt. Garlic powder, onion powder, Hungarian paprika, and dry mustard. Alrighty. Kind of mix it up. That's just about perfect. Ah, brisket trimmings from the restaurant. So all sausage has to have a little bit of fat. If you don't have fat it's just gonna be too lean, it's gonna be dry. So this sausage I'm looking for 20% fat, 65% lean beef. I'm gonna cut real uniform little cubes. (hums song) And then 15% pork. Alrighty. So the next step. We're gonna dump all of our meat on the cutting board. So right now I'm just kind of looking at this stuff. I'm gonna mix it in by hand. I want the fat, the beef, and the pork to be evenly distributed throughout the pile, then I'm gonna mix in the seasonings and just make sure it's really worked in there pretty good before I put it back in the freezer. (country music) Adding a little water helps keep the mix moist. Really just kind of working everything in. Make sure the salt and the pepper look even across it. You don't want it splotchy. You know it's a real bummer when the fat and the meat get warm while making sausage. So keep everything ice cold, including the parts to the grinder. Alright, so get the auger on. Put the tray on, plunger. And this is the sausage stuffing tube, so I'm gonna unscrew this. So you can get any size grinding plate you want. I prefer a 10 millimeter. You could go smaller, you could go bigger. Any way you like. So, sausage stuffing tube. Now for the casings. These are hog casings, 30/32 is the size. So they've been soaking in warm water so they're super pliable. Got to wet the tube a little bit. At this point you just have to spend some time working it on there. So our meats got the seasoning set on it, it's been in the freezer for a little bit. Super-duper chilled. So load up the tray. Turn on the grinder. Got my hand here. I'm gonna keep the stuffer pretty close because I'm probably gonna need this thing. So I'm gonna hold my right hand right here, kind of to tension the casing a little bit. I'm gonna take my left hand and I'm just gonna kind of hold it like that. You don't want to tie this off first and get a pocket of air so I'm gonna leave it open until later. But as I start feeding meat through the auger I'm gonna hold it, and then as the casing fills I'll kind of gradually control the speed of it with my hands. You know, it might be nice to have a helping hand sometimes when you're doing this. Oh, here it goes. So notice how fast it's coming out. Too fast, and then pinch it off. Give it a good twist. (laughs) Slide it off, twist it. You can tie rings, you can do links, you could done one continuous link if you want. If it gets a little lumpy you might want to slow down the casing with your right hand. Get a good twist. If it stops or if it starts again, you get a little air pocket, you can kind of work it out with your hand as it's coming out. Alrighty, and that's it for that casing. Thank you helping hand. Maybe check your twists. Twist them up by hand if you want. If you missed a couple of them. So I'll cut them into lengths of four. One, two, three, four. That way I can get them on the cooker a little bit easier, I can store them a little bit easier, it's just kind of how I like it. You can do anything you want. It doesn't matter. At this point you want to put these in the refrigerator for 24 hours. Let the casings dry out a little bit let the flavors meld, and then it's time to smoke them. (relaxed country music) Here in Central Texas you're bound to see a ton of different ways people cook sausage. A lot of places cook their sausage on racks. It's a great way to cook a lot of sausage all at once. But I prefer to cook sausage on a grate in an offset cooker. Keep it low and slow, and make sure the casings don't pop. (relaxed country music) So now that our sausage has been in the fridge for a couple of days drying out, it's time to cook it. And what better way to do that? Go to Ginny's Little Longhorn Saloon on a Sunday for chicken(bleep) bingo. We've got a festive crowd of people out here and a lot of sausage, so I think it's time to get to cooking. ♪ Hope your wheels keep on rollin' ♪ And your bandage stays on tight ♪ Hope the wind is at your back ♪ And there ain't a bear in sight ♪ Hope your load is on the money ♪ And you get some sleep tonight ♪ Good luck and good truckin' tonight ♪ Hope the chicken coops are closed ♪ And you can ride without a care ♪ - So chicken(bleep) bingo is a tradition here at Ginny's Little Longhorn Saloon. Every Sunday at four, they put a grid of numbers up on a table, put a chicken on top of that. You get a number. If the chicken (bleep)s on your number, you become a winner. - Get a ticket, be a winner. - Chicken(bleep) bingo is an Austin tradition. And Dale Watson is a country music institution. He's been playing Sundays at Ginny's for as long as I can remember. - We'll be right back. - Dale Watson everybody, one time, give it up. - And I thank you. (country music in background) - Sausage is sort of the ultimate party food. It's self contained, and it's pretty easy to cook. (country music in background) - So you're from Franklin's? - I'm Franklin. - Oh, you are the Franklin? - And that guy is Benji, he's my manager and best friend. (country music in background, people talking) - Oh, get in there! - [Aaron] I bet about 10 minutes. (country music in background, people talking) I'm gonna make you guys sausage wraps, so you're just gonna have sausage on the smoker. Take it, grab some sauce. There's espresso, there's the Texas-y, kind of sweet stuff. And there's mustard for the sausage wraps. (crowd cheers) Once you get that sausage all cooked up throw it on a piece of white bread, and here in Texas that qualifies as a full meal. (country music in background, people talking) You know one thing, when people find out you've got barbecue, look out. While we're out here feeding the public, inside they're waiting for that chicken to "pick" a winner. (chuckles) (country music in background) (country music in background, people talking) (country music in background, people talking) It's always a good idea to have a lot more than you think you need. Because no matter how much you've got, it's never enough and someone's always gonna get disappointed. This is the last one. (crowd groans) - [Woman in crowd] I want it Aaron, I want it! (crowd yelling) (woman cheering) - Dale, just so you know there's a winner already. - There's a winner? I gotta get back in there. (country music) (crowd cheering) And it is (singing) number... - Two. - (fast, like an auctioneer) Two is a winner. Number two is a winner, number two. (band joins in singing) Number Two. Who's number two? Two is a winner 'cuz a chicken did... ♪ Number two, and the winner is number two ♪(continues riffing on two is the winner)♪ Alright, what is your name sir? - James. - James. I detect a little bit of accent there James. Where you from James? - Australia. - Australia. - [Aaron] So we're clean out of sausage and the hen has made her mark. (country music) - Yeah, y'all got a brick pit back there right? (country music, people talking) Man alive, that was nuts. Turns out people really like sausage, and beer, and country music. So how about we go inside and work off those links? ♪ Adios ♪ Auf wiedersehen ♪ Arrivederci, au revoir, and ciao ♪ Goodbye Alright, now you ain't got to go anywhere y'all can stick around and drink a little bit. illed. (very relaxed) Bro, so laid back man. Now this sausage is pre-cooked. - [Voiceover] Too close to the camera. Sorry man, reset. - By right (speaking gibberish) - [Voiceover] Start like you're evening them out or something, yeah. - May the sausage begin. Oh no no. (laughs) Thank you. - It's just glitter. (electronic music) (chime flourish) (upbeat rock music)
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Channel: PBS Food
Views: 235,169
Rating: undefined out of 5
Keywords: PBS, food, cooking, BBQ, pitmaster, barbecue, Aaron Franklin, Texas, meat, making sausage
Id: AUxZBcS5Lfw
Channel Id: undefined
Length: 24min 16sec (1456 seconds)
Published: Tue Sep 12 2023
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