Inside the Co-op: Inside a Grain Elevator

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[TREVOR HANDS] Hello I'm Trevor Hands. I'm the Director of Communications for the Garden City Co-op. Today I am joined by Gabe Bautista and Victor Duarte here at our Garden A elevator location. As you saw in an earlier video we kind of took a look at the whole process of how grain elevators work. Today we're going to get an inside view of one of those elevators. These are some of the older elevators we have - we have a couple of new ones that are fully automated that you don't actually get inside except for the actual silo themselves. So today we're going to take a look at all the pieces that make some of these older slip form style elevators work. [INTRO MUSIC] [TREVOR HANDS] So Gabe, can you tell me what happens when a farmer brings a truckload of grain here to the elevator? [GABE BAUTISTA] Yep well the truck will pull onto our scale. We'll get them weighed, get all their information and put it onto the computer. From there we'll probe the truck. If it's wheat or soybeans we'll run it through the kicker, or if it's corn and milo we'll just run it through our moisture tester, and depending on the moisture we'll either run it through the dryer, or if it's not that wet, we'll just finish drying it down with our aeration and from there we'll send the truck on over to the elevator. We are now at the inside receiving pit. This is where the truck will pull in and unload the grain. When we pull this lever here it will allow the grain to flow into our boot pit. And now here we are in the boot section. As you can see, this right here is the gate that we opened earlier to allow the grain to flow from the inside pit to the boot section of the leg which will allow the buckets to carry it a hundred twenty feet up to the distributor floor. We are now here at the distributor floor. From here we are able to move the grain to the desired bin or to a belt on either the east or west side of the gallery floor or to the scale for a load out. Each number corresponds to a bin or a spout to move the grain. We have to manually move the distributor to the desired spout on the floor to move the grain. Next we move down to the gallery floor. Well we just left the distributor floor where we set up the distributor from the scale to go into the west belt which is right here. Now we're going to allow the grain to come from the distributor down that spout onto our West belt. So now the grain is falling onto the top West belt which will carry it on down to our tripper which will dump the grain to the designated bin. [TREVOR HANDS] What is this contraption here? [GABE BAUTISTA] Well this right here is our tripper and it is driven by the belt. This right here's our brake lever and this right here's our drive lever. Pulling the drive lever down will let the tripper move up forward and pushing the lever up will allow the tripper to go backwards. [TREVOR HANDS] So these like individual sprockets we see here, I mean, does this operate kind of like a throttle, where the further over, the faster you go? [GABE BAUTISTA] Exactly. [TREVOR HANDS] So what are we looking at over here? [GABE BAUTISTA] Well that right there is our North spout. We also actually have one on the other side, which is our South spout. They're both controlled by that wheel up there which allows the grain to either get dumped into the South side of the elevator or the North side of the elevator. [TREVOR HANDS] Okay. [TREVOR HANDS} Okay Gabe, so essentially, you know, the truck comes in. We saw, you know, from the bottom of the hopper the grain is released, goes into the receiving pit and then from there goes into the boot pit and then from there that's sent up to the distributor floor to which then that's sent down to the gallery belt and then the belt takes it to to the tripper where it's then sent off to the designated bin. So after the grain comes in, your job kinda shifts - you and Victor's job shift to just maintaining quality control on the grain in the bins here, right? [GABE BAUTISTA]: Yeah and we do that by monitoring our hot spots which is some temperature cables that we have in each one of our bins. If we notice that the temperature keeps on going up after they brought their grain in, then we know we either got a moisture problem or we got a bug problem, in which, if we have a bug problem we fumigate it. If we have a moisture problem, we turn the bin and run air through it. [TREVOR HANDS]: What would be kind of your normal desired temperature range where you usually keep grain? [GABE BAUTISTA] Well the temperature range where I like to keep my grain is 40 to 50 degrees is where I like because that's where the bugs are dormant. So you know, if you got your grain at 40 degrees you shouldn't have a bug problem. [TREVOR HANDS] So that does require kinda a lot of cooling then, especially when you're dealing with your summer days. [GABE BAUTISTA] Our aeration helps out a lot. We try to do - in the night, we turn on our aeration and then the - when we get to work that, in the morning we turn it off so that way it's not sucking in moisture from you know, from the elements outside. [TREVOR HANDS] So the grain's been stored. What happens when the grain gets sold? [GABE BAUTISTA] Well the grain handling process basically gets reversed. [TREVOR HANDS] Yeah, 'cause, I mean you're basically taking the grain that's been stored in these bins and now we're putting it back into trucks, right? [GABE BAUTISTA] Yeah and that process begins down in our tunnel belt.You wanna go see? [TREVOR HANDS] Sure, let's go! [GABE ENTERS THE MAN-LIFT AND DESCENDS DOWN INTO THE TUNNEL BENEATH THE GRAIN ELEVATOR] [GABE BAUTISTA] So we are currently standing here under Bin Number Five and right next to us we got the cables which control the airflow to this bin. What that does, it pulls the air, the cool air from the top, and sucks all the moisture inside of the bin - out, and throws it outside. So basically it's replacing the moisture with cool air. [TREVOR HANDS] Gotcha, so I mean, you see a lot of them - especially the newer ones [elevators] - that have the fan on the outside but this one is on the inside? [GABE BAUTISTA] Yeah, on half of the elevator it's on the inside but the other half is just like the other elevators and they also have half on the outside. [TREVOR HANDS] Gotcha. So what can you tell me about this machine, right here? [GABE BAUTISTA] Well that there is our air compressor. And we use that to minimize the dust, seeing as how grain dust can be really explosive. The air line goes throughout the whole elevator; top distributor, gallery floor and in every floor we have a set of hoses which we also have the correct nozzle tip for OSHA standard, and that's what we use to blow down the floors. [TREVOR HANDS] To keep everything clean? [GABE BAUSTISTA] Yeah. [TREVOR HANDS] Gotcha.Okay, so, I mean, I've noticed these shoots. This must be where grain flows down when we're ready to sell it, right? [GABE BAUTISTA] Yeah, exactly. That's where the grain comes and drops down to the belt and from the belt, shoots down to the leg distributor. You wanna follow me down there? [TREVOR HANDS] Sure. [GABE BAUTISTA] This is our leg distributor and this wheel right here determines whether the grain goes to the South leg or the North leg. [TREVOR HANDS] So you've got the grain that comes down out from the selected bin. It goes on to the tunnel belt. From the tunnel belt, it comes to this leg distributor, and then it goes on to either leg. Where does the grain go from there, if it's going to be loaded out to a truck? [GABE BAUTISTA] Well from there, the leg takes it up to the distributor floor. The distributor floor will drop it down to our West belt floor and from the West belt floor, it'll take it to the tripper and from the tripper it should take it to our load out bin. From the bin to the truck and out it goes, man. [TREVOR HANDS] So basically there's a lot of repeat in the process that we've already been through, its just now we're going to be moving that grain instead of to a, uh, storage bin, it's going to a loadout bin. [GABE BAUTISTA] Yeah. Above us here are our load-out spouts. We can also loadout from inside our receiving area, but prefer to load out here because it's faster. As soon as the truck is filled up, it will proceed to the scale where it will be weighed out. [TREVOR HANDS] Okay so we've got our truck loaded out there at the elevator and they come back to the scale house, so what happens to finish out this whole process? [GABE BAUTISTA] Well they pull onto our scale, we get them weighed, we probe 'em, enter their test weight and moisture onto the computer with the rest of their information and from there we finish filling out their paperwork, print it, give them a copy - give them their copy and send them on their way. [TREVOR HANDS] All right well thanks Gabe! Appreciate the tour! [GABE BAUTISTA] Not a problem! Anytime! [OUTRO MUSIC]
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Channel: Garden City Co-op
Views: 229,287
Rating: undefined out of 5
Keywords: Agriculture, Technology, Farming, Crop Production, Precision Ag, Agronomy, Petroleum, GCC, Moving Forward Together, Garden City Co-op, grain elevators, slip form concrete elevators, inside an elevator, grain distributor, grain tripper, grain leg, grain storage
Id: 8gPF4L5NP34
Channel Id: undefined
Length: 9min 54sec (594 seconds)
Published: Mon May 22 2017
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