How Fresh Potato Chips Are Made 🥔🥔 Lays Chips Factory

hi everybody today let's join Captain Discovery as we explore the secret behind the door of one of the largest lace potato chip factories in the world lay stands out as a Titan as the leading potato chip brand in the United States with 1.4 billion units sold in 2023 alone La accounts for 29.6% of the potato chip market share in the US but what's the story behind these beloved chips how do simple potatoes transform into a snack adored by millions individual chips it drops into a washing today we're pulling back the curtain on La chips production process offering you a firsthand look at how these tasty morsels are crafted our Journey began in 1932 with Herman lay the Visionary who founded the Lays company originally a potato chip brand LS expanded in the 1960s by introducing new products that captivated American taste buds oh no I said just one the secret to lay success a mix of unique flavors high quality and smart marketing made it a household favorite across the US America you can easily find laay chips prominently displayed in the snack aisle of most supermarkets across the country now let's explore how a packet of La chips is borne behind the factory doors purchasing and processing potatoes the Journey Begins With the mechanical harvesting of potatoes [Music] then the potatoes are transported to the factory for the initial grading [Music] phase the transformation from potato to chip begins with a rigorous selection process ensuring only the finest spuds reach the factory floor workers carefully select sturdy smooth skinned potatoes they disregard any potatoes with spots worms black eyes or signs of Rod peeling washing and slicing after their quality is assured the potatoes are meticulously cleaned peeled and sliced the automatic washing machine can clean an impressive 10,000 kg of potatoes in in 30 minutes after washing the potatoes are swiftly transferred to the slicer where their thickness is crucial for chip quality stale art industrial slicers cut the potatoes into uniform thin slices a crucial step for consistent chip quality a subsequent wash removes excess starch setting the stage for perfect frying frying seasoning and packaging washed potatoes are put into the continuous oil frying system with this system one side of the fryer accommodates the sliced potatoes which are fried at 356 de f for precisely 3 minutes meanwhile on the other side emerg the coveted golden and fragrant chips a testament to the efficiency of this process LA classic potato chips were cooked in hydrogenated oil until 2003 currently potato chips are made using sunflower corn and canola oil but it's not just about the fry seasoning plays a pivotal rooll too La chips are known for their variety with flavors ranging from classic salted to Gourmet combinations among La chips flavors in the US popular options include classic barbecue sour cream and onion cheddar and sour cream Flamin Hot and salt and vinegar quality control quality control is the backbone of lace production process every batch of chips is scrutinized to ensure it meets the brand stringent standards for flavor texture and appearance maintaining the premium quality that consumers expect from lays after seasoning the chips are package with Precision ensuring freshness is sealed in every bag partly thanks to nitrogen Flushing which extends shelf life and maintains crunchiness commitment to sustainability LS commits to sustainability with water conservation and recyclable packaging ensuring responsibly made delicious chips thanks for exploring the lace chips production process with us if you're Amazed by the blend of technology and craftsmanship we showcased like share and comment your thoughts below don't forget to subscribe to Captain Discovery for more interesting [Music] Journeys for

Channel: Captain Discovery

Views: 27,926

Keywords: how potato chips are made in factory, how potato chips are made, how make potato chips, how lay's potato chips are made, how it's made potato chips, how fresh potato chips are made, potato chips factory, lays potato chips factory, lays chips factory, how to make potato chips, potato chips industry, how it's made, discovery, captain discovery

Id: ONAwxx9nt7U

Length: 9min 8sec (548 seconds)

Published: Tue Apr 30 2024