- In the tiny town of Cabot, Vermont, this creamery has been churning out dairy products for a hundred years. Their claim to fame: the Vermont cheddar. Cabot Creamery makes
about 130 million pounds of the stuff each year, and it ends up on shelves across the US. Their extra sharp cheddar
nabbed first place in the 2019 US Championship Cheese Contest while their mild and
medium cheddars got first in the 2018 World Championship for Cheese. Yup, such a competition exists,
and I want to be a judge. So how does Cabot Creamery make the world's tastiest cheddar cheese? Well, it all started here in Vermont on a family farm. In 1919, 94 farmers in Cabot
hoping to better market their dairy products formed a cooperative. This co-op meant the farmers
not only owned the Cabot brand but saw 100% of the profits. Fast-forward a century, and the creamery still runs on this model. But today, more than 800 family farms across New England own Cabot. Farms just like this one. This is Fairmont in East
Montpelier, Vermont. - My name's Clara, and
I'm a third-generation dairy farmer here at Fairmont. My husband tells me that
he's eaten more cheese since he's met me than he
ever did in his life before. - As part of the Cabot Cooperative, Clara's family knows exactly
where their milk is going and even what products it will become. - Our milk mostly becomes
hard cheeses and butter. - Cabot deals with making, marketing, and selling the cheese so the farmers can focus on
what they do best: milking cows. Clara's family has almost
15,000 Holstein cows at their two farms, one in East Montpelier and one in Craftsbury, Vermont. - We ship about 5 million
gallons of milk a year. - Fairmont milks their cows using a milking machine attached to the udders by a farmhand. - The cows are being really well cared for and loved by family farmers,
and that's really special. - But some of Cabot's newest farm facilities are using robotic milkers to speed up the process. Once the milk is collected,
it's held in tanks until a Cabot truck arrives. These trucks can come
up to three times a day to load up the supply of fresh milk and transport it to the Cabot plant. Here it will become either
butter, cottage cheese, sour cream, yogurt, or, of course, cheese. Cheddar cheese. It takes Cabot about 10 gallons of milk to make just one pound of cheese. To make Cabot's signature cheddar, first the milk is pasteurized. The milk is then poured into a huge vat where a starter culture of bacteria and a special enzyme
called rennet are added in. This combo jump-starts the process of curdling the milk into cheese. And as the cheese is
formed, big steel wires break it down into small curds and a liquid known as whey. Once the cheese curds are cooked through, the whey and the curds head
to the finishing table. Here the whey is drained out. Salt is added in to cut
some of that acidity. This is also the point
where Cabot can add in herbs and other ingredients to
make their specialty flavors like Super Spicy Habanero
and, the cheese for us weaker heat-seekers, the pepper jack. After that, everything's mixed together. Next, the cheese curds
are squeezed together to form massive 40- or 60-pound blocks. Those blocks are then
sent to the aging room where they're left in a
temperature-controlled space to mature. These folks are the cheese graders, the people responsible for
making sure Cabot's cheese is aging up to their
world's-best standard. - On average in our inventory, we have close to 70 million pounds of cheese that we repeatedly will
sample on an everyday basis. Some days we're evaluating up
to 150 samples or vats a day. - When the cheese finally makes it to the aging
room, the cheese graders take a plug, or a sample,
out of each block. - Good flavor. That's a good Monterey
jack, a little salty. - Monterey jack is typically
a short-aged cheese. It's a younger cheese. It's
got moisture added to it. Make a unique profile. - As the cheddar gets older, the flavors that develop become more intense. Every batch tastes a little bit different. A thousand different farms, I mean, the mix is always going to
be a little bit different. Cheese is a living organism. - Graders like Gina and Ted determine when a cheese
block is ready to be cut. The blocks head back to the factory for the finishing touches. An industrial slicer
breaks those puppies down to a more edible 8-ounce block. Then it's sealed in plastic
and boxed up in crates. Those boxes of Cabot's signature cheese and all 50 of their other flavors will end up in stores
across all 50 states.
