Coconut Fiber Products Manufacturing Process. Great application of coir products in modern life

hello my friends and welcome back to the you can do TV channel in the first part of the video we will visit an environment friendly products using coconut fiber collected from coconut husks Cocoa High Tech located in the Coconut Ridge province of Ben Trey in Vietnam is a company dedicated to utilizing the Abundant resource of coconut shells this region known as the land of coconut benefits from a tropical climate that Fosters the growth and development of coconut trees Ben Trey coconuts have become a symbol of the province in Vietnam as a whole the initial step in the production process is breaking the coconut shells to separate the coconut fiber from the shells this process results in long soft coconut fibers with a light brown color with the aid of modern technology Coco high tech employs a standardized procedure to process these coconut fibers efficiently the long and soft coconut fibers are then Twisted using machines to produce core yarn and core rope the core yarn typically measures around 13 14 millimeters in thickness it is subsequently Twisted together to form core rope which typically has a thickness of 16 18 millimeters every step of the core rope making process is closely supervised by Cocoa High Tech's employees ensuring the production of high quality ropes from top-notch coconut fibers meanwhile the core mats are crafted from the 16 18 millimeters thick core ropes skillful employees tightly knit the ropes together using a hammer after completion the mats are carefully rolled and neatly packed before being dispatched to customers each core mat measures 10 meters in length and 35 millimeters in thickness occupying a factory space of 1 800 square meters this facility ensures optimal conditions for storing a large quantity of coconut fiber the primary raw material used in their production process equipped with state-of-the-art technology the facility follows a highly standardized process to manufacture each fiber efficiently these modern equipment not only enhance productivity but also enable cocoa high-tech to fulfill customer orders promptly coconut fiber with its eco-friendly properties offers an optimal solution to environmental issues by providing an alternative material for the production of various Goods consequently products made from coconut fiber have gained popularity not only in developing nations but also in developed countries the production process of biodegradable pots at the cocoa pots Factory near Bangkok involves the following steps as shown on the factory visit video core preparation coconut husks are collected and processed to obtain core which is the fibrous material used in pot production the core is sourced from a renewable and sustainable supply of coconut husks adhesive application a spray adhesive is used to bind the core fibers together a 20 latex and 80 water mixture is used as the adhesive solution the adhesive is evenly sprayed onto the core ensuring proper coverage pressing and shaping the treated core is then placed into a hydraulic press the Factory's hydraulic press has a technical specification of exerting 15 tons of pressure the core is carefully loaded into the press and the Press is activated to start the pressing and shaping process the Press compresses the core fibers forming them into the desired pot shape this step utilizes both upper and lower molds these biodegradable pots are widely used in various applications such as commercial greenhouses nurseries and backyard gardens they provide advantages such as better air circulation and water drainage for healthy plant growth furthermore the pots can be directly planted into the ground or composted after use eliminating the need for pot removal and reducing waste trimming after the pressing process is complete excess core material is trimmed off to achieve a clean and uniform appearance of the pots this step ensures that the pots are properly shaped and ready for use the biodegradable pots produced through this manufacturing process offer numerous benefits the pots are made from a natural and renewable resource coconut core which is an eco-friendly alternative to non-biodegradable materials the core ropes which serve as the raw material are Unwound and fed into the loom machine the ropes are typically placed on a creel which holds multiple spools of core rope to ensure a continuous Supply during the weaving process a frame is prepared which features a uniform arrangement of parallel holes these holes serve as guide points for threading the core ropes during the carpet production process core ropes are threaded individually into the holes of the frame each core rope is inserted into a specific hole following the desired pattern or design for the carpet once the core ropes are threaded the frame is rolled over a flat plane or Surface this rolling action allows the core ropes to make contact with the plane forming the surface of the carpet the frame ensures proper alignment and spacing of the core ropes during the rolling process a continuous beading machine this machine repeatedly pressed them into the rubber surface of the carpet the beading machine applies pressure and facilitates the entanglement of the core ropes with the rubber backing creating a firm Bond the carpet is then inspected for quality and trimmed to achieve the desired dimensions and uniformity core mats are an excellent example of eco-friendly products made from natural materials derived from the fibrous husk of coconuts core is a versatile and sustainable material that offers several benefits in the manufacturing of mats one of the key advantages of core mats is their biodegradability as they are made from natural fibers they can easily decompose without leaving behind any toxic residue minimizing their impact on the environment core mats also have a high durability and resistance to wear and tear ensuring a long life span and reducing the need for frequent replacements additionally core mats possess excellent moisture absorption properties making them ideal for entryways or high traffic areas they effectively trap dirt dust and debris preventing them from being tracked into homes or buildings the coarse texture of core mats provides an effective scraping surface ensuring that shoes are thoroughly cleaned furthermore core is a renewable resource that requires minimal water and energy during production coconut trees grow abundantly in tropical regions in the extraction of core fibers does not harm the trees or the environment by opting for core mats consumers can contribute to sustainable practices and reduce their carbon footprint manufacturing process of core geotextiles core geotextiles are manufactured using the husk of the coconut fruit which is abundantly available in the coastal region of Kerala India Kerala alone produces 66 percent of the world's total supply of core fiber the production units both public and private across the state utilize locally available raw materials and employ both manual and mechanical methods to produce core geotextiles notably the industry has active participation from women in every stage of production the manufacturing process involves extracting the core fiber from the coconut husk which is then cleaned sorted and spun into yarn the yarn is then woven or knitted into geotextiles which are typically available in roll form core geotextiles are one of the natural geotextiles known for their high strength compared to other natural fibers like jute the use of core fiber in geotextiles is considered ecologically compatible and cost effective use of core geotextiles in the construction of rural roads core geotextiles have gained recognition and are widely used in the construction of rural roads in India these geotextiles provide various advantages that contribute to the durability and stability of the road infrastructure one of the primary functions of core geotextiles in road construction is to provide physical separation between the aggregate Road material and the subgrade soil by preventing the migration of fines small soil particles corgiotextiles help maintain the structural thickness of the aggregate layer core geotextiles are preferred for this function due to their low-cost High coefficient of friction High elongation 30 percent and high coefficient of permeability they also have good drape allowing them to conform to the Contour of the road surface compared to other natural fiber geotextiles like jute corgiotextiles offer better separation and drainage capabilities they retain soil particles while allowing water to flow across the plain due to their inherent porosity experimental Studies have shown that core geotextiles provide good support for about five years outperforming cotton and jute geotextiles that degrade within six months and two years respectively core geotextiles are also resistant to saline water making them suitable for coastal areas the Practical use of core geotextiles in road construction involves several stages firstly the subgrade is prepared by compacting and shaping it to the required specifications the compaction of the subgrade is verified through tests such as the sand replacement method once the subgrade is prepared the coregio textiles are rolled out ensuring proper overlap and securing them to the subgrade using clamps and cable ties the subsequent layers including the sub bass and base layers are then constructed the material is dumped over the geotextiles and spread evenly to the design thickness the layers are rolled to achieve 100 compaction the shoulders of the road are maintained with gravel Earth and screening material is applied to fill in the pores binder Earth or slow setting bitumen Emulsion is applied as a prime coat followed by the application of Rapid setting bitumen Emulsion as a tack coat thank you finally a surface layer is created using pre-mixed chipping carpet with natural rubber modified bitumen or VG 30 grade bitumen the successful implementation of core geotextiles in road construction can be seen in various Rural Road projects across India roads constructed using core geotextiles have shown improved durability stability and cost Effectiveness these roads contribute to the transformation of rural livelihoods by improving connectivity productivity and living conditions core for sat is a popular mattress brand known for its high quality core mattresses the manufacturing process of core for sat mattresses involves several steps to ensure the production of comfortable and durable mattresses one crucial stage in the process is the core untwisting where the core rope is unraveled into individual coiled fibers after the core untwisting the fibers are passed through a sheet machine where they are formed into sheets latex a natural adhesive is sprayed on both sides of the sheets to enhance the durability and support of the mattress extra reinforcement is added the sheets are laminated together using a drum press the drum press applies pressure to the sheets bonding them tightly and creating a unified mattress block at this point the block is sprayed with latex again to ensure better durability and support before it is set to the correct thickness once the block has been properly set it goes through the map press where it is further compressed after the matte press the mattress block is cut into individual mattresses shaping them to the required size next the mattresses undergo side spray where the edges are sprayed with latex to provide reinforcement and prevent fraying the mattresses go through the Walling process Walling involves attaching quilted fabric to the sides of the mattress finally the mattresses are pasted with foam foam layers are added to the top surface of the mattress providing an additional layer of cushioning and comfort for the sleeper in the manufacturing process of core needle felt sheets the core fibers are extracted from the coconut husks and then cleaned to remove impurities the fibers are then aligned and Blended to achieve a uniform texture next a needle punching technique is employed where Barbed needles penetrate the fibers intertwining them and creating a dense and sturdy sheet corn needle felt sheets possess excellent properties that make them ideal for different applications they are highly durable moisture resistant and possess natural insulation properties additionally they have good thermal stability and provide effective sound absorption these qualities make core needle felt sheets suitable for applications such as filtration systems geotextiles erosion control Automotive interiors and Mattress production being a natural and biodegradable material core needle felt sheets offer a sustainable alternative to synthetic products they are eco-friendly recyclable and contribute to a Greener manufacturing industry the versatility and eco-conscious nature of core needle felt sheets make them a popular choice across various Industries seeking Sustainable Solutions the manufacturing process of the forsat mattress begins with the Assembly of its core component the bottle Springs these Springs are made from high carbon spring steel wires which are fed into an automatic European coiler machine this machine effectively coils the wires into the desired spring shape forming the foundation of the mattress in addition to the Bonnell spring mattresses for sat also produces pocketed spring mattresses these mattresses also utilize high carbon special steel wire but with a unique twist each spring is individually encased in a special fabric pocket this pocketed design allows for enhanced support in motion isolation the pockets are then securely glued together using Swiss technology ensuring durability and longevity the top and bottom Fabrics are added to provide a finished look and added protection for sat mattresses are designed with careful consideration to provide optimal comfort and support the unique configuration of each mattress combined with the appropriate padding enhances durability and comfort this padding not only adds a plush layer for a cozy sleeping surface but also helps to distribute weight evenly reducing pressure points and ensuring a comfortable sleep experience the lap form air H is designed for the production of coconut non-woven materials using a horizontal airlay process which results in a unique orientation of fibers within the material this technology is suitable for both needle punched and thermo-bonded products the weight range of the produced materials can vary from 100 grams per square meter GSM up to over 3000 GSM and the final thickness can reach up to 300 millimeters core rope is a versatile and durable natural fiber rope made from coconut husks it is widely used in various Industries and applications including agriculture Marine construction and crafts core rope offers excellent strength flexibility and resistance to abrasion making it suitable for a range of purposes foreign the production of core rope involves several stages starting from the extraction of core fibers from coconut husks to the twisting and spinning of the fibers into a sturdy rope one of the machines commonly used in this process is the core three-ply rope making machine thank you the core three-ply rope making machine is a mechanical device designed specifically for efficiently producing core ropes it consists of various components and mechanisms that work together to transform raw core fibers into a finished rope okay here is an overview of how to make the core three-ply rope the first step in the production process is the extraction of core fibers from coconut husks the husks are soaked in water to loosen the fibers which are then separated manually or using a decorticating machine once the fibers are extracted they are thoroughly cleaned to remove any impurities such as dust dirt and debris this process ensures that the final rope is of high quality after cleaning the core fibers are dried to reduce moisture content this can be done Naturally by spreading them out in the sun or using specialized drying equipment to enhance the flexibility and workability of the core fibers they are often conditioned by soaking them in water or steam this step helps to soften the fibers and make them easier to handle during the Rope making process foreign the conditioned fibers are fed into the core three-ply rope making machine where they pass through a series of rollers and spinning mechanisms these components twist the fibers together forming individual strands in this stage three individual strands are combined to form a single thicker strand the machine carefully aligns and intertwines the three strands to ensure uniformity and strength enough once the ply formation is complete the machine winds the Twisted strands onto a spool or reel the speed and tension can be adjusted to control the thickness and tightness of the Rope after the Rope is wound it undergoes finishing processes to improve its appearance and durability these processes may include trimming any excess fibers applying protective Coatings or heat treatment the resulting core rope is now ready for use in various applications whatever advantages of core rope core rope offers several advantages that make it a preferred choice for many Industries and applications strength and durability core rope is known for its exceptional strength and durability it can withstand heavy loads resist abrasion and maintain its structural Integrity even in harsh conditions this makes it suitable for applications where a robust and long lasting rope is required flexibility despite its strength core rope remains flexible allowing for easy handling and knotting this characteristic makes it suitable for use in agricultural practices such as bundling crops or supporting plants natural and biodegradable core rope is made from natural coconut fibers which are renewable and biodegradable it is an environmentally friendly alternative to synthetic ropes that are derived from non-renewable resources hold on resistance to salt water and moisture core rope exhibits good resistance to salt water making it suitable for marine applications it does not rot or weaken when exposed to moisture making it ideal for use in humid environments safe and non-toxic core rope does not release any harmful chemicals or toxins it is safe to handle and does not cause skin irritation making it suitable for applications where human contact is involved applications of core rope core rope finds applications in various Industries and sectors agriculture core rope is widely used in agriculture for tasks such as tying plants to Stakes supporting climbing vegetables or bundling harvested crops its natural and biodegradable properties make it an excellent choice for sustainable farming practices Marine due to its resistance to salt water and moisture core rope is extensively used in Marine environments it serves purposes like Mooring lines fishing nets and general Maritime applications construction and Engineering in the construction industry core rope is used for scaffolding securing construction materials and temporary structures its strength and durability make it a reliable choice for such applications crafts and decorations core ropes natural appearance and texture make it popular in crafts and decorations it can be used for making rugs mats baskets and various artistic creations foreign rope plays a vital role in erosion control and slope stabilization it is commonly used in geotextile applications such as erosion control blankets and mats to prevent soil erosion and promote vegetation growth Africa animals

Channel: YouCanDo TV

Views: 318,120

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Id: 9YHXVsdfHPU

Length: 32min 31sec (1951 seconds)

Published: Tue Jul 18 2023