Your speakers are a waste of space

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This video is sponsored by Squarespace. Okay, quick pop quiz. What is the most valuable real estate in the world? Is it New York? London, Hong Kong, maybe. Those are all good guesses, but ultimately incorrect. The most valuable real estate in the world is desk real estate. I don't know about you guys at home, but I am constantly running out of desk space. And also, I just like to keep a nice, clean looking desk. So a couple of weeks ago, my beloved desktop speakers just died where they started making this horrible noise. I had to unplug them and ever since I've just been using the built in speakers in my monitor and it's been pretty horrible. So I figured this is a great opportunity for me to build my own desktop speakers. And then I thought, Wait, what if they were more than just simple speakers? Maybe through some clever design I can regain some very valuable desk real estate. Sounds like fun. Let's head to the shop. All righty. So inside this box, we have everything that we are going to need in order to make these speakers and some pretty unconventional stuff in here. These aren't going to be your normal speakers. But before we can get started on that, we have to build the cabinets that the speakers are then going to go in. And even the cabinet's are pretty unconventional, if I'm being honest. I think this design is going to make some audio files out there prettier. Now, look, I will be the first person to tell you that you do not need a ACNC to make your own speakers. However, like I said before, these aren't going to be your normal speakers. You can see that I'm actually carving some really tight channels into these pieces that needed to be millimeter accurate. You'll see how it all goes together in a second. But for now, I cut two front panels, two rear panels, and then two bass pieces. As you can see, these pieces didn't really fit together. And that's because trying to cut the thickness of a piece of wood on ACNC is a huge waste of time. So in order to make everything work, I use my planer to sneak up on the exact thickness that I need. Similarly, it's also a huge waste of time to do simple straight cuts on the CMC. So I separated and then trimmed down the sides of my new bass pieces using my miter saw and table saw. With all that being said, we're still not done with the CMC. I still had to cut the openings for the speaker drivers. Normally you could just do this step with a holster, but these speakers feature an interesting overlapping driver design that required that special machine touch. Oh, and I also more test out this area on the underside of the bottom piece, which will be used for a special bonus feature that we'll talk about later. So thank you for bearing with me through all that cutting and carving. But now I think you can kind of see how this speaker's starting to take shape. You have a couple of cutouts here for the speaker drivers. Volume control down here and then import as well as a breeder port back here. And obviously, there's something missing here. There's no side panels. So what are we going to do about that? Well, it's a good question, and I'm glad you asked. Just right here, I have some p95 acrylic sheets. These are basically frosted, clear acrylic. And I'm going to use these to make the side panels for the speakers. Now, a spec this is the point in the video where I'm probably going to alienate quite a few audio files out there, although I probably already alienated them by building the rest of the speakers out hardwood. But hopefully I can win them back because these frosted sheets are actually going to be integral to the way this speaker functions. In my defense, I did try to research if acrylic is a good material for speaker cabinets, but there just wasn't much info out there. So it's going to be really interesting to see how these speakers perform once they're done. Now let's talk cutting acrylic because it's actually really easy. It cuts just like hardwood. A fine finishing blade will give you a nice smooth cut with no chips and taro. One thing you do want to note, though, is that P95 acrylic only has its frosted texture on one side. So if you want everything to look consistent, you got to make sure you keep track of which side is which. As a final step, I sanded the acrylic with a fine grit sandpaper to remove any truly marks and to make the edges nice and smooth. Oh, then if you're going to do this at home, be careful, because I did slice my finger open pretty good on the sharp, polished edge in acrylic. Now that we have over acrylic panels cut, we get to do a fun thing and also kind of a scary thing because I've never done this before. We are going to fuze all of these guys back together, reuse this stuff. Well done. Three. So from what I understand, this basically will melt the acrylic and allow you to fuze two pieces into one single applicator that looks like a hypodermic needle. So it's kind of scary, to say the least. So basically I set this whole thing up like a big miter box, glue up the blue tape pieces will act as little hinges and make sure that all three panels stayed more or less perfectly aligned with the prep work done. It was time to crack the code of how to open the well-done bottle and then suck some up to give it a weld on the best possible chance of adhering. I thoroughly cleaned off all the seams prior to filming this. Apparently, clean and smooth is the name of the game when it comes to Weld. So my plan here is pretty simple. I'm going to play a quick bead on this edge here, folded on itself and then slot it into the front panel in order to hold them all together. The part that nobody prepared me for is that Weld on is actually thinner than water. So getting it to say just inside the miter was basically impossible. And to make matters worse, if you get it on the frosted side of the acrylic, it'll remove the frosted texture. Lucky for me, I had the frosted side facing up, so at least gravity was working in my favor. It's about 50 minutes later. Let's see if our first minor is now at least tightened it together. So the thing about this stuff is that it's supposed to slowly get stronger over time. So when you first sit here, it it does grip pretty quickly, but it doesn't reach full strength until like 48 hours later or maybe even a couple of weeks later. Oh, that seems like it's dry ish or fake. Want to be pretty careful with one? Suppose I could observe that. Oh, I don't like that. Now, at this point, I'm sure many of you are wondering why I even chose to use a YouTube first place. The original genesis of the idea was that I wanted to show off the cool internal workings of the speaker space. But then I realized there were speakers who mostly just wasted space. So by using the frosted acrylic, I could actually turn that empty volume into something functional. And what do I mean by that? They've got let me just show someone both physical what we wanted for our acrylics to dry. Let's move on to less fun things, aren't they? This is easy. This is going to actually save this. Not normally that easy. What I want to talk about is this. This will look to Playbar. And it's like, just like I put a pair of these in my office for filming, and either I put them directly at me, in which case they're too bright or I avoid them away from me. And then they just go out the window in my office. So I thought, Let's get back to incorporate these into these speakers. Well, I try to figure out the secret to disassembling these lights. Let me tell you about the sponsor of today's video. Squarespace. Squarespace is an all in one website hosting and creation service. It's 2023 and you need to have a web presence. And I think the best way to get that done is with Squarespace. They've got hundreds of award winning templates to choose from, easy to use e-commerce integration for both physical and digital goods. Members only areas where you can post exclusive members only content and you can even do online appointment scheduling for your business. I used Squarespace when it was time to create a website for my podcast and I had it done in an afternoon. If you're looking to start a website for your Business Passion project, which is next creative endeavor, I can highly recommend Squarespace. Check out Squarespace dot com for a free trial, and then when you're ready to launch, go to Squarespace dot com slash site builds to get 10% off your first purchase of a website or a domain. All right. Now let's get back to this project. So I think if I just pull this out. Yep. There we go. So that is our PCB with all the lighting strips on it. And we get this too. Yeah, there we go. That's our heat sink and a little bit of shielding. So if I actually get in real close here, you can see one of the things I like so much about Philips Hue Lights is that they actually have individual pixels for both warm white and cool white as well as rugby. So you could actually get some really nice, really clean colors out of these LED lights. You know what I just realized that I was a little bit of an idiot and I didn't take these apart ahead of time and measure them to make sure they were going to fit in here. And now it's not. It's just a little bit too long. You know what? I think that's okay. I think I can just hack a little bit out of the front and rear panels and it'll still work. I guess I could put it an angle like that. But now let's let's hack a little bit out of the front rear panels. Before we do that, though, I noticed a pesky little problem. The Heatsink and its current form was going to obscure the LEDs, so I decided to quickly flatten it over the bench face and then I was ready to mount everything on to the speaker base and figure out exactly how much the front and rear panels I needed to remove. So in order to get this to fit over a new PCB, we just need to remove a little bit of material here, something like that, and a little bit like that. On the other side, I want to go all the way through, but just enough so that this can slot down over top of it. You guys all know that I am not a huge fan of hand tools, so to mortar solar panels, I use the former bit on my drill press to do the majority of the work. Unfortunately, after a quick test of it, I realized that the panels were rubbing on the PCB just a little bit. So reluctantly I used a hammer and chisel to square them off. But don't tell anybody. All righty. When you look at that, we now have our wood done. We have our acrylic done. And now before we get to hooking up all the electronics, the internals of the speakers, I'm actually just going to take a quick second and sand and finish all the wood. My number one tip when it comes to finishing is to do it before you assemble everything. Trust me, nothing is worse than trying to sand a bunch of interior corners with a little sanding block after you've already put everything together. And the same thing goes for applying the finish. You'll have way less drip marks if you do everything out in the open. So match these speakers to my desk. I use the same finish that I used on my desk. It's hold up great over the last three years with zero coaster use. So really, I don't think I could ask for much more. If you want to get some for yourself, I'll include a link for it along with all of the other products and tools I use down in the video description. And there we go. All six of our wood pieces are now sanded, finished and looking pretty nice if I do say so myself. So now we are ready to do some assembly. Neither wood glue nor acrylic glue really works that well to bond the two together. But what I have found that works well is the glue. So I squeezed out a thin bead into the sea and C cut channels and then slowly lowered the acrylic and position. Truth be told, these channels are so tight I'm not sure that I even needed to use glue, but hey, better safe than sorry. And speaking of a tight fit, sliding the tops onto the bottoms required a bit of percussive force, but realistically you want these joints to be as tight as possible so that the speaker panels don't rattle around when you're actually using the speakers. Now that we have our speaker cabinets assembled, we can start putting all the internals into them. However, I made a very stupid mistake that's going to take a little bit of time to fix. This guy right here is a little Pi LP 48 and it's an internal amplifier for the speakers. You see, most DIY speaker kits are passive speakers, meaning that you have to have an external amplifier in order to power them. But again, this build is all about saving decimals. So I didn't really want to have an external amp that was going to clutter up my desk. And as an added plus, this thing is also a Bluetooth receiver. So to allow my phone to connect to these speakers as well as the computer. So when I first unboxed all these parts, I took a look at this board. I was like, Oh, sweet look, you got two wires coming off the backside of it. Connect those to the driver and bingo, Bango. You're good to go. However, in these speakers, we have two drivers. You have a tweeter for the high end sales and you have a woofer for the lows mids. But we've only got this one lead coming off the board. So how is that going to work? What we need is a crossover or a circuit that separates the mids and lows from the highs. Normally you would just melt this on the bottom of your speaker cabinet. However I am I infinite wisdom have mounted the lights right in the perfect place to put the crossover. And I can't just put the crossovers above the lights because while they're low block the lights. This one isn't so bad. I think I should just be able to put it right about there. However, I think this one I'm going to have to modify a bit because it won't fit as is. Apologies for the poor focus here, but basically I just used an angle grinder with an abrasive disc to grind off the parts of the crossover board that I didn't want anymore. After I did that, it fit quite nicely. Now, for those of you who don't know what a crossover board is, don't worry. This was actually my first time using one too. But I am here to tell you that they are awesome. Basically, it's just the small perforated board, but those perforations allow you to pull the leads of the various capacitors and resistors through the board and then tie them together. On the opposite side. You can then solder them, trim off the excess, and what you're left with is a really clean crossover that can easily be mounted inside the speaker cabinets. And while we're on the subject of things that make your life way easier, I also got these automatically adjusted wire strippers just feed the wire in and boom, you're ready to solder money well spent. After I got to the speaker lead started in place, I was then ready to mount the crossovers. I didn't want them sitting directly on the wood of the cabinets, so I actually put little isolating rubber feet under all four corners and then screwed them down. You know, people like to make fun of this little 12 volt drill that I have, but I keep it around the shop precisely for situations like this. I don't think any of my other drivers would have fit inside the speaker cabinets the way this one did. There we go. It actually fits so cramped in there, but fits well. The crossovers are the way it was time to connect the drivers. These speakers are a variation of the very popular Zino kit. So you've got five inch daytime woofers with these really cool aluminum cones. You'll see those in a second that are paired with one inch soft dome tweeters. The plastic surrounding the tweeter is called a waveguide, and it's supposed to help the tweeter sound more natural, but it also recesses the tweeter for an almost perfect time alignment with the woofer down below. After those were done, I connected the front volume control panel, press it into place, and then finished up with the rear input panel. Now that we got everything hooked up, I think now is a good time to do a quick sanity check. Let's plug these guys in and see if I can get any sound put out of them. Hopefully I didn't cross any wires and or massage or anything. Plug this in here and immediately burn them. So that's a good sign on for. Oh, please, a little chime like that pair so you can play any music that isn't copyrighted. So. Wow. Okay. It was working woofers, working all their loud L Yeah. Oh, still the air coming in the ports, so. Oh, all right. Well, that is enough to get me very excited. So what do you say we finish these things? So there's still actually a couple of things left to do. Without a power source, these LEDs aren't going to do me much good. So I fed through and reconnected their original factory power cables. And speaking of LEDs, my next video is all about how you can make your own LEDs. Smart lights using cheap off the shelf control boards and a little bit of free open source software. These Philips Hue lights are nice, but they're also crazy overpriced in the interest of repairability and Upgradeability, I opted to simply screw the top and the bottom half of the speakers together. Now we are ready to integrate the last space saving feature into the speakers. So earlier in the build, you may have noticed that I cut these recessed areas in the bottom of the speaker cabinets and also for the last 30 minutes or so, I've been working off of this format. So what we're going to do is we are going to cut some small sections of the format and we are going to place it here into the recessed area. You see one of the secrets to getting the best possible sound quality is separating your speakers from whatever surface they're resting on through some sort of isolation layer. My old speakers sat on thick foam blocks, which worked well, but were ultimately pretty ugly and took up a lot of space. So just like on my wooden Xbox build, I use Super 77 spread he sieve to attach the foam simply spray on a nice the coat, give it a few seconds to stack up and then press it in place. It's really easy to use and a handy product that's worth having in your shop. And now we have some nice clean isolation pads that you can barely even tell are there, except for this telltale little shadow line the whole way around the base. I've been waiting a while to do this because I didn't want to scratch that acrylic accidentally. Oh yeah, that's place. A little bit of glue residue, but we can get rid of that. So on. I really, really like the look of that. It is beautiful. You can just barely make it. Some of the internals that looks really cool. Well, then what do you guys say we take these guys home, see how they sound and see how they look when they're all lit up. And then also we'll talk about a couple of things that I'd probably do differently if I had to do these over. Okay. Yeah, I am very happy with both how they sound and how they look. So let's talk about sound quality first. I mean, first of all, I'm like a man coming out of the desert because I've been listening to everything through the built in speakers on this monitor. But these sound great, way better bass I ever expected. And you know, they are only 40 watts, but they get way louder than I would ever run them. Now, some of you guys might remember from my last goal, I was a little bit worried about the acrylic side panels rattling kind of like that. But I am happy to report that that is not an issue on these speakers. So I think going with the thicker quarter inch material as well as adding a whole bunch of glue to the whole thing, really helps out. Like even at max volume, there's not a single rattle coming out of the speakers and Oh man, do I ever just love the limp aspect of these things. I think that LED lighting inside of there looks so good. Oh, and check this out because I used Philips Hue lights in the speakers. Well, now the lights are, you know tied into the rest of Philips hue lights in my room. So they're all synched up and I can change them all in one single lighting together. That being said, not everything is perfect here, so let's dive right into the post mortem analysis and talk about what I would do differently if I had to do this project over it. The first one is lighting related from certain angles. You can see the individual led diodes of the strip light in there. I think in the future what I might do is 3D print a little diffusion dome that I can then put over top of the leads to make them a little bit softer and a little bit less noticeable. Next, I think I just missed some good opportunities to integrate even more features into these speakers, like how cool would have been if there was a little USB charging hub integrated into the base of the speakers? Or what about a headphone jack? So I had a nice convenient place to plug in my headphones. With all that being said, overall, I am very happy with how these speakers turned out. I think they look great here on my desk and they really help to clean things up. Oh, and I'm sure some of you probably noticed an RTX 4080 kick around in the background. I bought that because I'm going to upgrade my desk PC over here and I'm also going to water cool it at the same time. So you might want to get subscribe because that's going to be a pretty over-the-top project. I got a lot of fun stuff planned for that.
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Channel: Zac Builds
Views: 335,395
Rating: undefined out of 5
Keywords: diy, woodworking, crafts, building, build, diyproject, construction, woodcraft, craft, builds, diy audio, c-sharp kit, c-note kit, diy speakers, speaker build, speakers, speaker, custom speakers, philips hue, hue, smart lights, diy smart lights, craft ideas, c-note mt bookshelf speaker kit, c-note speaker kit, speakers for pc, speaker build kit, diy speakers kit, diy speakers build, diy speakers audiophile, diy audiophile speakers, philips hue play light bar, acrylic, p95 acrylic
Id: J6YWQOid3ik
Channel Id: undefined
Length: 20min 19sec (1219 seconds)
Published: Sat Mar 25 2023
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