Rise of the Supercarrier: Birth of a Giant | FULL EPISODE | Smithsonian Channel

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Narrator: HMS QUEEN ELIZABETH, THE BIGGEST WARSHIP EVER BUILT FOR THE UNITED KINGDOM. LONGER THAN THREE FOOTBALL FIELDS AND STANDING TALLER THAN NIAGARA FALLS. IT'S TAKEN 10,000 WORKERS EIGHT YEARS TO BUILD BRITAIN'S FIRST SUPERCARRIER. Man: PUTTING THE GREAT BACK INTO GREAT BRITAIN. WHAT A WONDERFUL THING TO BE PART OF. Narrator: BUT AS THIS GARGANTUAN CARRIER TAKES SHAPE AND PREPARES FOR SEA, THERE IS ONE VITAL MISSING INGREDIENT. Man: THE SHIP IS JUST A METAL BOX. IT'S ONLY WHEN YOU ADD IN THE HUMAN COMPONENT OF BLOOD AND FLESH DOES IT BECOME A WARSHIP. Narrator: THIS IS THE EXTRAORDINARY STORY OF THE MEN AND WOMEN WHO MUST BREATHE LIFE INTO THE SUPERCARRIER. [OFFICER SHOUTING COMMAND] Narrator: HOW WILL THESE NAVAL PIONEERS TRANSFORM HER FROM FLOATING BUILDING SITE TO FRONT-LINE SHIP OF WAR? FROM GALLEYS TO GUNS? AND FROM POWER PLANTS TO PROPELLERS? IT WON'T BE CLEAR SAILING. [ALARM SOUNDS] Man over loudspeaker: FIRE, FIRE, FIRE. [BOOM] FLOOD, FLOOD, FLOOD IN EIGHT-ROMEO. Man: CASUALTY, CASUALTY, CASUALTY! Narrator: WITH EXCLUSIVE ACCESS OVER TWO YEARS, NOTHING IS HIDDEN FROM THE CAMERA AS THE SHIP AND HER SAILORS ARE PUSHED TO THE BREAKING POINT. Man: IF ANYONE THINKS IT'S EASY, THEN THEY'RE... THEY'RE FOOLING THEMSELVES. THIS IS TOUGH STUFF. Narrator: THIS IS THE INSIDE STORY OF BRITAIN'S FIRST SUPERCARRIER. MAY 24, 2016. HMS QUEEN ELIZABETH IS STILL UNDER CONSTRUCTION IN ROSYTH DOCKYARD IN SCOTLAND. THE SHIPBUILDERS ARE WORKING AROUND THE CLOCK TO GET THE SUPERCARRIER READY FOR HER CRITICAL SEA TRIALS IN ABOUT NINE MONTHS. MANY OF THE SAILORS WHO WILL BE CREWING HER HAVE ALREADY ARRIVED. AND TODAY, ONE MORE SAILOR WILL ADD TO THEIR GROWING NUMBERS. BUT NO ORDINARY SAILOR. Man: COMMANDING OFFICER APPROACHING, SIR! Narrator: 49-YEAR-OLD JERRY KYD COMMANDED BRITAIN'S LAST AIRCRAFT CARRIERS, HMS ILLUSTRIOUS AND ARK ROYAL. Man: RIGHT! HALT! Narrator: BUT THEY WERE A THIRD OF THE SIZE OF QUEEN ELIZABETH, THE SHIP THAT CAPTAIN KYD WILL TAKE TO SEA FOR THE FIRST TIME. Jerry Kyd: RIGHT. WELL, GOOD MORNING, HMS QUEEN ELIZABETH. I'M NOT SURE, GUYS, THERE HAS BEEN A PEACETIME ROYAL NAVAL CREW WITH AS MUCH EXPECTATION AND AS MUCH EXCITEMENT THAT CURRENTLY RESTS ON OUR SHOULDERS PROBABLY IN THE LAST COUPLE OF HUNDRED YEARS. THE WORLD AT THE MOMENT IS PRETTY FRISKY. THERE IS LOTS AND LOTS OF TURBULENCE, SECURITY THREATS EVERYWHERE. AND SO THEREFORE IT IS OUR MISSION TO GET QUEEN ELIZABETH IN THE FRONT LINE AS SOON AS WE CAN. THANK YOU VERY MUCH INDEED. Narrator: STILL UNDER CONSTRUCTION, THE SHIP IS MOSTLY OUT OF BOUNDS TO SAILORS, BUT EVERY NEW ARRIVAL, INCLUDING THE CAPTAIN, GETS A SHORT TOUR. Kyd: IT'S STARTING TO COME TOGETHER. YOU CAN START SEEING THE FABRIC OF THE SHIP NOW BEING FINISHED OFF. Narrator: MANY OF THE NEW ARRIVALS ARE SO-CALLED "BABY SAILORS," FRESH OUT OF TRAINING. Man: JUST FORM A SEMI-CIRCLE ROUND HERE, THEN, TEAM. WE'VE GOT A RARE TREAT TODAY. IF YOU LOOK UP ON THE MASTS AS YOU WALK DOWN, ON THE AFTER MAST YOU HAVE OUR MEDIUM-RANGE RADAR, WHICH IS TURNING AND BURNING AT THE MOMENT. EVERYBODY HAPPY? GOGGLES UP THEN, TEAM. GOGGLES UP. Narrator: WHETHER THESE SAILORS SERVE FOR TWO YEARS OR TWENTY, MUCH OF THEIR CAREER COULD BE SPENT ON THE SHIP THEY'RE SEEING FOR THE FIRST TIME TODAY. THE QUEEN ELIZABETH WILL BE IN SERVICE FOR 50 YEARS, MEANING HER FINAL CAPTAIN HAS NOT YET BEEN BORN. Kyd: ALRIGHT, KEEP GOING, YEAH? Man: SO, JUST TAKE A FEW MINUTES TO JUST HAVE A LOOK AT THE SIZE OF YOUR PLATFORM THAT YOU'RE GONNA SPEND MOST OF YOUR CAREER ON. JUST HAVE A LOOK AT WHAT YOU'RE GONNA BE PART OF. Interviewer: WHAT DO YOU THINK? Woman: I DON'T REALLY KNOW WHAT TO THINK, TO BE HONEST. Man: IT'S REALLY HUGE, ISN'T IT? Man: YEAH, IT'S MASSIVE. Interviewer: YOU LOOK LIKE YOU'RE IN SHOCK. Woman: I AM A BIT. Kyd: I'M SORRY IF WE'RE GETTING IN YOUR WAY NOW. THIS IS NOT GOING TO BE A BED OF ROSES. IT'S AN ABSOLUTE CERTAINTY THAT THINGS WON'T GO AS PLANNED. IF YOU WERE BUILDING A NEW CAR, OR A NEW JET LINER, OR A NEW MOBILE PHONE, UH, YOU WOULD HAVE HUNDREDS OF PROTOTYPES, EACH ONE GETTING BETTER AND BETTER AND BETTER AND BETTER UNTIL FINALLY THE PRODUCT'S ACCEPTED. YOU GO, "THAT'S THE ONE. IT'S NOW FAULTLESS, IT WORKS." AND THEN YOU MASS-PRODUCE IT AND SELL IT TO THE CUSTOMER. AH. WE DON'T DO THAT WITH SHIPS. IT'S JUST TOO EXPENSIVE. SO, THIS SHIP IS FIRST OF A KIND. IT'S THE PROTOTYPE AND THE FINISHED PRODUCT AND THE ONE THAT'S GONNA GO AROUND THE WORLD FOR FIVE DECADES, ALL AT ONCE. Interviewer: NO PRESSURE, THEN. Kyd: THERE'S NEVER ANY PRESSURE IN THE NAVY. Man: JUST WATCH YOUR FOOTING AS YOU'RE COMING UP THE STEPS, TEAM. IT IS A BUILDING SITE, THERE IS LOADS OF TRIP HAZARDS. RIGHT, WELCOME ABOARD HMS QUEEN ELIZABETH, THE BIGGEST PROJECT THE NAVY HAS EVER BEEN INVOLVED IN, THE BIGGEST SHIP THE NAVY HAS EVER BUILT. Narrator: THE QUEEN ELIZABETH IS SPLIT INTO 17 DECKS-- EIGHT ABOVE THE FLIGHT DECK AND NINE BELOW. SHE HAS FIVE MILES OF PASSAGEWAYS AND OVER 3,000 COMPARTMENTS. Man: THIS IS THE OPERATIONS ROOM. EVERYTHING ON THIS SHIP REVOLVES AROUND THIS ROOM. FULLY INTEGRATED COMMAND SYSTEM INTO WEAPON SYSTEMS, AND IT'S AIR TRAFFIC CONTROL AS WELL. THIS HANGAR SHOULD BE ABLE TO HOLD 22 F-35 AIRCRAFT. JUST DRESS IN THERE, TEAM. ALL THE OTHER CABINS FOR JUNIOR RATES ARE EXACTLY THE SAME. THEY HAVE GOT EIGHT BEDS IN THEM, BUT THEY'RE ONLY HELD FOR SIX MEMBERS, SO YOU CAN FLIP ONE OF THE BEDS UP AS A SOFA. LOADS OF ROOM FOR STOWAGE. IT IS A HUGE AMOUNT COMPARED TO ANY OTHER SHIP WITHIN THE FLEET. HAPPY DAYS. Narrator: HMS QUEEN ELIZABETH HAS BEEN BUILT BY A CONSORTIUM OF BRITISH ENGINEERING COMPANIES KNOWN AS THE AIRCRAFT CARRIER ALLIANCE. THE BIG DIFFERENCE WITH THIS CARRIER IS NOT SO MUCH HER TECHNOLOGY, BUT THE WAY SHE'LL BE MANNED. AN AMERICAN CARRIER OF A SIMILAR SIZE NEEDS 3,000 SAILORS. THE QUEEN ELIZABETH WILL NEED LESS THAN 700. CALLED LEAN-MANNING, THIS IS A REVOLUTIONARY CONCEPT IN THE WORLD OF WARSHIPS. Jon Pearson: AND THIS IS THE SHIP CONTROL CENTER, SO HIGHLY AUTOMATED. THE WAY WE DESCRIBE THIS IS THIS CONTROLS EVERYTHING FROM POWER TO POO. SO, ALL THE SHIP'S MACHINERY, FROM PROPULSION, VENTILATION, ELECTRICAL DISTRIBUTION, STEERING, IS ALL CONTROLLED FROM HERE. IN A NORMAL CRUISING STATE, THE MACHINERY FOR THE SHIP WILL BE OPERATED BY JUST SIX GUYS. Interviewer: SIX? IS THAT IT? Narrator: LEAN-MANNING IS NOT JUST ABOUT EFFICIENCY. IT'S ALSO ABOUT SAVING MONEY FOR A TIGHT DEFENSE BUDGET. Pearson: ONE OF THE INNOVATIONS WE'VE GOT TO KEEP THE MANPOWER COSTS DOWN IS THE HIGHLY MECHANIZED WEAPON HANDLING SYSTEM, A SYSTEM VERY SIMILAR TO AN AMAZON WAREHOUSE. MOST OF THAT AMMUNITION IS STORED IN MAGAZINES THAT ARE RIGHT DOWN IN THE BOWELS OF THE SHIP, AND TRADITIONALLY THAT WOULD BE MAN-HANDLED WITH TROLLEYS FROM THOSE MAGAZINES TO THE FLIGHT DECK. ON THIS SHIP, THE SHIP'S CREW CAN PRESS A BUTTON, SELECT A WEAPON, AND IT'S AUTOMATICALLY TRANSPORTED UP FROM THE DEEP MAGAZINE ON LIFTS. SO, THE WHOLE OPERATION IS ABOUT 30 OR 40 GUYS CAN DO THAT, WHERE AN AMERICAN CARRIER TO DO THE SAME OPERATION IS ABOUT TEN TIMES AS MANY PEOPLE. Narrator: FOR THE SAILORS YET TO MOVE ON BOARD, THE SHIP IS VERY MUCH A WORK IN PROGRESS. NAVIGATING AROUND IT REMAINS A BIT OF A MYSTERY. Woman: CAN WE GET THROUGH TO FIVE-UNIFORM THIS WAY? Interviewer: STEVE, DO YOU KNOW YOUR WAY AROUND NOW? Steve Prest: YEAH, PRETTY MUCH. I'M GETTING THERE. IT'S A BIG SHIP TO LEARN. AND IT'S ALSO... IT'S ALSO, UM, A BIT LIKE HOGWARTS BECAUSE AS THINGS GET BUILT AND AS WORK'S DONE ON BOARD, THE ROUTES YOU CAN TAKE KEEP CHANGING. SO, IT'S ALMOST LIKE THE STAIRCASES KEEP MOVING ALL THE TIME. Woman: WAIT. I'M LOST. Prest: IT'S BLOCKED OFF. SEE, I TOLD YOU, IT'S LIKE HARRY POTTER. IT'S LIKE HOGWARTS. CAN'T GO THAT WAY TODAY. WE'LL GO AROUND THIS WAY. Narrator: MOST OF THE TIME, THE SAILORS ARE NOT ON THE SHIP AT ALL, BUT LIVING HERE, IN TEMPORARY CONTAINER HOMES JUST OUTSIDE THE DOCKYARD. AND THEY REPORT FOR WORK EVERY DAY TO THIS NON-DESCRIPT OFFICE ON THE QUAYSIDE, WHERE THEY JUST PRETEND THEY'RE AFLOAT, FROM THE LOWEST RANKING TO THE CAPTAIN, JERRY KYD. Kyd: FOR THE MOMENT THIS IS A STONE FRIGATE, AND THIS IS WHY WE'RE SO KEEN TO GET ON BOARD. ONLY THEN CAN YOU REALLY START GETTING A BOND WITH A SHIP IS WHEN YOU MOVE ON BOARD, LIVE ON BOARD, EAT ON BOARD. THE PRIMARY AIM NOW FOR ME IS LET'S JUST GET ON BOARD, BECAUSE THAT'S WHEN YOU GET THAT EMOTIONAL BOND. Narrator: THE ONLY THINGS GETTING ON BOARD AT THE MOMENT ARE SUPPLIES-- EVERYTHING FROM BAKED BEANS TO BULLETS. Fiona Percival: THERE ARE THOUSANDS AND THOUSANDS OF ITEMS TO GO ON BOARD THAT SHIP. IN THAT CORNER THERE, THERE ARE THE MEDICAL SUPPLIES. AND OVER HERE NOW, THIS IS ALL PART OF THE FIREFIGHTING AND DAMAGE CONTROL EQUIPMENT. AND EVERYTHING WE PUT ON BOARD HAS TO BE WEIGHED BECAUSE THE NAVAL ARCHITECT NEEDS TO KNOW HOW MUCH WEIGHT IS COMING ON BOARD TO UNDERSTAND WHERE THE WEIGHT IS DISTRIBUTED IN ORDER TO UNDERSTAND HOW THE SHIP CAN MANEUVER AND HANDLE. IT'S AMAZING HOW MUCH STUFF YOU NEED. Interviewer: YOU DON'T WANNA BE GOING TO SEA AND THEN FINDING-- Percival: YOU'VE FORGOTTEN SOMETHING? Interviewer: YOU LEFT THE BOTTLE OPENER AT HOME. Percival: YOU BETTER NOT HAVE LEFT THE BOTTLE OPENER AT HOME. YOU HAVE TO HAVE A SHOT OF THE TOILET ROLLS. THAT IS THE MOST IMPORTANT COMMODITY WE HAVE ON BOARD. EVERYTHING ELSE CAN RUN OUT, BUT NOT THE TOILET ROLLS. Narrator: THE SHIP ISN'T JUST BEING STOCKED UP, SHE'S BEING POWERED UP AS WELL. THERE ARE SIX ENGINES-- TWO GAS TURBINES AND FOUR DIESELS. Bruce Milne: WHAT WE'RE DOING NOW, WE TURN THE ENGINE, PUSHING AIR ONTO THE PISTONS, UM, JUST TO PROVE IT WORKS. THIS IS ALL PART OF THE PRE-START CHECKS. [AIR HISSING] Man: GOOD TO GO FOR THE MAIN ENGINE. SO, AS IN GOOD NAVAL TRADITION, HAVE THEM ALL STAND CLEAR OF INTAKES AND EXHAUST, ABOUT TO START HMS QUEEN ELIZABETH'S MAIN ENGINE. PRESS THE BUTTON. Man: READY! [KNOCKING] [WHIRRING] Prest: OH! DIESEL WAS JUST STARTING UP. THAT IN ITSELF IS QUITE EXCITING, JUST TO... YOU KNOW, YOU CAN ALMOST FEEL THE VIBRATION THROUGH THE DECK. THAT'LL BE THE HEARTBEAT OF THE SHIP FOR THE NEXT 50 YEARS. Narrator: ON CONVENTIONAL WARSHIPS, ENGINES DRIVE THE PROPELLER SHAFTS DIRECTLY. BUT ON THE QUEEN ELIZABETH, THE ENGINES GENERATE POWER FOR THE ENTIRE SHIP. WHAT'S NEEDED FOR PROPULSION IS SIPHONED OFF BY HIGH VOLTAGE OR HV CABLES CARRYING 11,000 VOLTS. BUT THIS PRESENTS A BRAND-NEW HAZARD IN THE EVENT OF A FLOOD OR FIRE BECAUSE, ALTHOUGH HEAVILY INSULATED, LARGE-SCALE TRANSMISSION LINES LIKE THESE STILL HAVE AN ELECTRICAL FIELD AROUND THEM. Milne: WE'VE GOT THE HV COMPARTMENTS, AND IF YOU START THROWING WATER ROUND IN THERE, POTENTIALLY 11,000 VOLTS, THERE'S NOT GONNA BE A LOT OF YOU LEFT IF YOU GET ELECTROCUTED. SO, PEOPLE HAVE TO CHANGE THEIR MINDSET, ESPECIALLY THE OLDER SAILORS OF US THAT HAVE COME FROM TRADITIONAL SHIPS, THAT YOU HAVEN'T HAD AN HV ELEMENT. YOU'VE GOT TO HAVE AN AWARENESS. YOU CAN'T JUST COME IN HERE AND BE BLASÉ ABOUT IT 'CAUSE IT WILL KILL YOU. Narrator: THE MOST IMPORTANT PART OF ANY AIRCRAFT CARRIER IS ALSO THE MOST DANGEROUS-- THE FLIGHT DECK. Man: WHOA! Narrator: A FLOATING AIRFIELD FOR WARPLANES LOADED WITH FUEL, BOMBS, AND MISSILES. THE RISKS ARE ENORMOUS. Man: READY TO TAXI. Narrator: COMPUTER SIMULATION HELPS THE AIR CREW PLAN FOR THE WORST. Man: LAUNCH THE JET. Man: WHOA. [LAUGHTER] Mark Deller: MARITIME AVIATION AT ITS BEST. OPERATING AT SEA IS NOT ROCKET SCIENCE, BUT OPERATING AT SEA IS BLOODY DANGEROUS. YOU KNOW, THERE'S A WHOLE OF LOAD PEOPLE WHO'VE GONE BEFORE US WHO HAVE LEARNED THE HARD WAY AS TO WHY YOU DO CERTAIN THINGS. I'D BE A BLOODY FOOL TO IGNORE WHAT OUR FOREFATHERS DID. THAT'S NICE. THERE YOU GO. LOOK AT THAT. WE'VE SOLVED THE PROBLEM. IT'S PROBABLY WORTH JUST EXPLAINING ABOUT AN AIRFIELD. AN AIRFIELD HAS A 10,000-FOOT RUNWAY, OK? AND WE KNOW WHAT'S GONNA HAPPEN ON THE RUNWAY. THAT'S WHERE THE JETS ARE GONNA BE TAKING OFF AND LANDING. SO, AT THE SAME TIME ON THAT AIRFIELD, YOU'RE GONNA HAVE TO HAVE A BOMB DUMP, YOU'RE GONNA HAVE TO HAVE A FUEL DUMP, YOU'RE GONNA HAVE TO HAVE SOMEWHERE WHERE YOU'RE GONNA HOUSE EVERYONE, AND THERE'LL BE AN HQ SECTION. BUT ALL OF THOSE, IN A 2,000-ACRE ESTATE, ARE SPREAD OUT. YOU KEEP THE BOMBS AWAY FROM THE RUNWAY, YOU KEEP THE FUEL AWAY FROM THE RUNWAY, YOU KEEP THE FUEL AWAY FROM THE ACCOMMODATION. OUR SHIP, WHICH ALTHOUGH THE BIGGEST THING THE NAVY'S EVER BUILT, COMPARED TO THIS 10,000-FOOT RUNWAY, OUR SHIP IS THERE. WE'VE GOT A METAL BOX. IN THERE THERE'LL BE A MAGAZINE, THERE'LL BE THE FUEL. AND IF YOU THINK OF THE FLIGHT DECK AREA AND ALL THE ARMED AIRCRAFT UP THERE THAT ARE BOTH OPERATING, REARMING, REFUELING... THERE'S A LOT OF POTENTIAL RISKS THAT WE HAVE TO MANAGE. Narrator: HISTORY SHOWS THE MAGNITUDE OF THE RISK. IN 1967 ON THE USS FORRESTAL, AN ELECTRICAL FAULT LED TO THE DISCHARGE OF A MISSILE ON DECK, SETTING OFF A CHAIN OF EVENTS THAT QUICKLY GOT OUT OF CONTROL. Deller: IN THAT SCENARIO, IT WAS ALL ABOUT TIME. IT WAS ALL ABOUT HOW QUICKLY COULD THEY CONTAIN IT. THESE ARE AIRCRAFT HANDLERS THAT ARE NOW MOVING IN TO TRY AND RESCUE THE AIR CREW. WHAT STARTED AS A SINGLE INCIDENT SUDDENLY BECAME A CUMULATIVE INCIDENT, AND ROCKET INTO AN ARMED AIRCRAFT THEN BECAME A FIRE, THEN BECAME A FUEL FIRE, THEN CREATED THE HEAT TO COOK OFF THE LIVE ORDNANCE THAT WAS SITTING ON THOSE ARMED AIRCRAFT, THAT THEN CREATED A GREATER EXPLOSION WHICH THEN MEANT MORE AIRCRAFT IMPACTED. THEY ALMOST LOST THE SHIP. THEY DID CONTROL IT IN THE END, BUT THEY LOST A HELL OF A LOT OF LIVES. Narrator: 134 AMERICAN SAILORS PERISHED THAT DAY. HANDLING AIRCRAFT ON A FLIGHT DECK IS POTENTIALLY ONE OF THE MOST DANGEROUS JOBS IN THE WORLD. IT REQUIRES SKILL, GREAT COURAGE, AND INTENSIVE TRAINING. [RADIO CHATTER] Narrator: WITHOUT THEIR OWN FLIGHT DECK TO TRAIN ON, THE QUEEN ELIZABETH AIRCRAFT HANDLERS ARE PRACTICING ON A DUMMY DECK ASHORE. IT'S ONLY A THIRD THE SIZE OF THEIR OWN, AND THE OLD DECOMMISSIONED HARRIER JETS CAN'T EVEN FLY, BUT THINGS ARE MOVING FORWARD. Deller: THERE WILL BE THINGS WE'RE GETTING WRONG, BUT THEY'RE ULTIMATELY... UM, THIS IS OUR PRACTICE. WHEN WE DO IT ON THE DECK FOR REAL, WITH THE SHIP MANEUVERING, WITH A BIT MORE SORT OF OPERATIONAL PRESSURE, WE CAN'T AFFORD TO GET IT WRONG. SO, WE'LL GET ALL OUR MISTAKES OUT OF THE WAY HERE, AND THEN WHEN THE REAL JETS TURN UP, WE'LL BE IN A BETTER PLACE. Narrator: THE REAL JETS WILL BE TOP SECRET F-35B LIGHTNING STEALTH FIGHTERS. THESE ARE STILL IN DEVELOPMENT AND KEPT STRICTLY UNDER WRAPS, SO NONE OF THE DECK HANDLERS HAVE EVER SEEN ONE, MUCH LESS HANDLED ONE. Man: GOOD AFTERNOON, EVERYBODY. I'M JUST GONNA GIVE YOU A LITTLE BIT ON THE FIXED WING REPLICA OF AN F-35B. LIFE SIZE, IT'S TO SCALE. Narrator: SO, NOT AN ACTUAL F-35, BUT A LIFE-SIZED FIBERGLASS MODEL. EVENTUALLY THEIR JOB WILL BE TO MANEUVER THESE AROUND THE DECK AND GUIDE THE PILOTS INTO POSITION. THIS WILL GIVE THEM A FEEL FOR THE REAL THING. Man: COMPARED TO A HARRIER, DIDN'T REALIZE HOW BIG IT WAS. Woman: MASSIVE. Narrator: 29-YEAR-OLD EMMA RANSON FROM LIVERPOOL, NEWLY PROMOTED TO PETTY OFFICER, WILL BE THE FIRST FLIGHT DECK LEADER ON THE QUEEN ELIZABETH, SO THIS FULL-SIZED REPLICA IS A GLIMPSE INTO HER OWN FUTURE. Emma Ranson: AMAZING. I MEAN, WHAT CAN YOU SAY ABOUT IT? JUST AMAZING. IT'S JUST GONNA HELP OUR TRAINING OUT LOADS. IT'S JUST GONNA REALLY BENEFIT US AS AIRCRAFT HANDLERS, MOVING THIS AROUND THE DECK. JUST UNBELIEVABLE. I'M DEAD EXCITED NOW. I CAN'T WAIT JUST TO GET IT MOVING. Man: GET SET! Narrator: SO, EMMA, WITH HER NEW TOY, NOW HAS A MUCH MORE REALISTIC WAY OF TRAINING HER TEAM. OVER THE NEXT FEW MONTHS, THE FOCUS IS ALL ABOUT PROVING THE SHIP'S SAFETY. EMERGENCY ESCAPE ROUTES MUST BE PUT TO THE TEST. Bob Hawkins: EXTRAORDINARILY IMPORTANT EVENT TODAY. THE FIRST TIME THAT THE ULTIMATE RESCUE SYSTEM, SHOULD THE SHIP BE SINKING AFTER ACTION DAMAGE, UH, AND GOD FORBID THAT THE ORDER IS GIVEN TO ABANDON SHIP, IT IS THIS MARINE EVACUATION SYSTEM THAT'S GONNA SEE OUR SAILORS SAFELY DOWN THE CHUTES INTO THE LIFE RAFT. Man: OPERATE THE MES! Narrator: IT'S ESSENTIAL THAT THIS MASS EVACUATION SYSTEM IS PROVEN BEYOND DOUBT BEFORE THE QUEEN ELIZABETH CAN SET SAIL. Man: THAT WAS QUICK. SAW HOW QUICK IT GOES? Hawkins: YEAH. Narrator: THERE ARE THREE EMERGENCY CHUTES ON EITHER SIDE OF THE SHIP. EACH ONE CAN BE FULLY DEPLOYED IN 60 SECONDS. AND EVERY LIFE RAFT CAN TAKE 100 SAILORS. [LAUGHING] Man: ROGER. HAPPY. Interviewer: HAPPY WITH THAT, BOB? Hawkins: EXTRAORDINARILY HAPPY, YES. I MEAN, ONE OF THE FIRST ACTIVE THINGS THAT THIS SHIP HAS DONE. Narrator: BY THE END OF OCTOBER 2016, ALTHOUGH NOT ON BOARD YET, EVERYONE'S IN AN OPTIMISTIC MOOD. THE SEA TRIALS TO TEST THE SHIP IN OPEN WATER ARE JUST OVER FOUR MONTHS AWAY, IN MARCH 2017. BUT GETTING THE SHIP TO SEA ISN'T GOING TO BE STRAIGHTFORWARD. FOR ONE THING, SHE'S 30 FEET TALLER THAN THE BRIDGES SHE'LL HAVE TO SAIL UNDER. Prest: IF YOU CAN SEE ON THE AFT ISLAND, THERE'S A TALL THIN MAST, WHICH IS THE POLE MAST, AND THAT'S THE HIGHEST POINT ON THE SHIP. AND IF YOU LOOK CLOSELY AT ITS BASE, YOU'LL SEE TWO SMALL SHINY CYLINDERS. THAT'S ACTUALLY THE HINGE. IT'S ON A HYDRAULIC SYSTEM. AND IT FOLDS FORWARD AND SITS IN A LITTLE CRADLE. AND THAT'LL GIVE US THE CLEARANCE TO GET OUT UNDER THOSE BRIDGES, AND EVEN THEN, THE CLEARANCE IS GONNA BE PRETTY TIGHT. THERE'S NOT A LOT OF SPACE. Kyd: OF COURSE WE WON'T KNOW UNTIL WE GET HER OUT. THAT'S THE THING. Narrator: CAPTAIN JERRY KYD WANTS TO SEE FOR HIMSELF. Kyd: SO, THE MAST WILL GO STRAIGHT UNDER THESE... STRAIGHT UNDER THAT BLUE THING THERE. WE'LL PUT THE WHEEL ON NOW, SO IT'S ONE CONTINUOUS SLOW TURN. IT'S A BIT LIKE WHEN YOU DRIVE YOUR CAR INTO A CAR PARK WITH THAT BAR. IT IS EXACTLY THE SAME FEELING IN A SHIP 'CAUSE THE... YOU LOOK AT THE BRIDGE, YOU THINK TO YOURSELF, WE'RE GONNA HIT THE BRIDGE. IT JUST LOOKS REALLY ODD. AND OF COURSE, EVERYONE CROUCHES AS YOU GO UNDERNEATH. YOU'VE DONE THE CALCULATIONS, YOU ABSOLUTELY KNOW, BUT DO YOU KNOW WHAT? AS YOU APPROACH IT, YOU JUST CAN'T HELP BUT THINK TO YOURSELF, YOU KNOW... I HOPE WE'RE RIGHT. WELL, OUR WIND LIMITS ARE GONNA BE...50 KNOTS. SO, WIND'S GONNA BE THE DOMINATING FACTOR. Hawkins: HMS QUEEN ELIZABETH SHIP'S COMPANY, HALT! Narrator: IT'S DECEMBER 2016, AND THE SEA TRIALS ARE DRAWING NEAR. Hawkins: HMS QUEEN ELIZABETH SHIP'S COMPANY MUSTERED FOR YOUR CLEAR LOWER DECK, SIR. Kyd: THANKS, NUMBER ONE. Narrator: THE TARGET DATE FOR DEPARTURE, MARCH 10, IS IN LESS THAN TWO MONTHS. EVERYONE'S LOOKING FORWARD TO THE BIG DAY. IT'S BEEN A LONG TIME COMING. BUT JUST BEFORE CHRISTMAS LEAVE, THE CAPTAIN CALLS EVERYONE ON BOARD. Kyd: 2017 FOR US, GUYS, IS ALL ABOUT GETTING THIS SHIP TO SEA AND OFF SHORE. BUT I DO THINK IT WAS IMPORTANT FOR ME TO STAND UP HERE IN FRONT OF YOU ALL, LOOK AT YOU ALL IN THE FACES AND IN THE EYES, AND TELL YOU RIGHT NOW WE'RE NOT GONNA BE SAILING ON THE 10th OF MARCH. I CAN FULLY UNDERSTAND THE FRUSTRATION, TRUST ME. IT'S FRUSTRATING FOR ME, TOO. THE LAST THING AS A SEA CAPTAIN I WANT TO BE DOING IS SITTING IN ROSYTH ALONGSIDE THE WALL. I DON'T KNOW WHEN WE'RE GOING TO GO. THIS SHIP HAS GOT A WHOLE BUNCH OF NEW SYSTEMS, BOTH TO DETECT FIRE AND SMOKE, BUT THEN ALSO TO SMASH A FIRE DOWN. AT THE MOMENT, WE'RE NOT AS MATURE IN SOME AREAS AS WE WOULD WISH. YOU KNOW, I LOOK AT MY YOUNG SAILORS, SOME OF WHO ARE 17, 18 YEARS OLD, AND I'VE GOT A 17-YEAR-OLD SON. AND MY BENCHMARK, MY LITMUS FOR ME AS THE CAPTAIN OF THE SHIP IS, WOULD I PUT MY 17-YEAR-OLD SON IN THAT BUNK SPACE, OR WOULD I PUT HIM IN THAT SITUATION? UM, IF THE ANSWER'S NO, THEN I'M CERTAINLY NOT GONNA DO IT WITH MY SHIP'S COMPANY. CHRISTMAS, GUYS. ENJOY IT. I'LL SEE YOU AGAIN IN THE NEW YEAR. SO BE READY TO COME BACK. NEXT YEAR, WE DO INDEED MAKE HISTORY. DON'T FORGET THAT. Hawkins: SO, HAVE YOU WORKED OUT WHERE YOU'RE GONNA PUT THE BOARDS? GET SOME OF THAT BUBBLE WRAP. Narrator: IT'S THE FIRST DAY BACK AFTER CHRISTMAS. NO DATE YET FOR SEA TRIALS, BUT ONE THING HAS CHANGED-- THE SAILORS ARE TOLD TO BYPASS THEIR OLD OFFICE BLOCK AND REPORT TO THE SHIP. THEY WON'T BE SLEEPING ON BOARD YET, BUT FROM NOW ON, THIS IS WHERE THEY'LL BE WORKING EVERY DAY. Hawkins: ASHORE. ONBOARD. THIS TIN BOX IS A LITTLE PIECE OF BRITAIN, AND WE WILL BE LIVING INSIDE IT. SHE WILL BECOME OUR HOME. Man: THIS IS A BIG DEAL, AND TODAY MARKS A REALLY, REALLY IMPORTANT STEP FORWARD-- WHEN WE START WORKING ON BOARD THIS SHIP, MOVING OUT OF THAT GODAWFUL OFFICE COMPLEX, AND ACTUALLY START OPERATING LIKE A PROPER SHIP'S COMPANY ON A PROPERLY CONSTITUTED ROYAL NAVY WARSHIP. Percival: I MEAN, TODAY'S A GREAT DAY. AT SOME STAGE, NO MATTER WHAT THE SPREADSHEET TELLS YOU TO DO, YOU'VE GOT TO MOVE ON BOARD, YOU'VE GOT TO GET ON BOARD. AND, UH, AND SO TODAY WAS THE DAY THAT WAS CHOSEN. TODAY'S THE DAY WE GET ON BOARD AND START MAKING IT FEEL LIKE YOUR OWN. I MEAN, THE NUMBER OF PEOPLE I'VE ALSO SEEN PICKING UP LITTER, BECAUSE NOW IT'S THEIR SHIP. Dave Garraghty: THIS'LL BE MY SWEAR BOX. Narrator: NEWLY ARRIVED DAVE GARRAGHTY IS THE EXECUTIVE WARRANT OFFICER, RESPONSIBLE FOR WELFARE, MORALE, AND DISCIPLINE. AND HE'S A GARAGE SALE FANATIC. Garraghty: AYE, AYE. ARE YOU BOTHERED? Hawkins: NO, NOT REALLY. Garraghty: IT'S THE PINNACLE OF MY CAREER. AND IT'S NOT JUST A CHEESY THROWAWAY LINE. I ACTUALLY MEAN THIS. IT IS ABSOLUTELY BRILLIANT. I FEEL LIKE AN 18-YEAR-OLD AGAIN ON MY FIRST SHIP, AND HOPEFULLY THAT WILL COME ACROSS WHEN I MEET THE SAILORS, 'CAUSE YOU'LL HAVE TOUGH DAYS IN HERE, AND WE JUST WALK UP ONTO THE FLIGHT DECK AND LOOK AND JUST GO, WOW, THAT'S AMAZING, YEAH. WE'RE THE FIRST PEOPLE ON BOARD THIS SHIP, BREATHING LIFE AND SETTING SAIL. Man: HOT TRAY. Narrator: AND NOW THAT EVERYBODY'S WORKING ON BOARD, THEY'RE ALSO GONNA HAVE TO BE FED ON BOARD. Percival: TODAY'S SO EXCITING BECAUSE IT'S OUR FIRST TIME THAT WE'VE ACTUALLY GOT IN HERE. IT'S THE FIRST TIME YOU CAN SEE CHEFS GETTING TO GRIPS WITH THEIR GALLEY AND TRYING TO UNDERSTAND HOW DOES IT WORK? YOU KNOW, HAVE WE GOT THE COUNTERS IN THE RIGHT ORDER? HAVE WE GOT THE FLOW THROUGH THE DINING HALL? TO ACTUALLY GET THIS THING OPERATIONAL AND GETTING IT STARTING TO FEEL AND SMELL... TO SMELL LIKE AN OPERATIONAL SHIP IS WHAT THIS IS ABOUT. Narrator: EVERYBODY STARTS TO GET TO GRIPS WITH THEIR OWN PARTS OF THE SHIP, AND THE AIR WING CLAIM THEIR FLIGHT DECK AT LAST. FIRST THING THEY DO? CHECK FOR LITTER. Deller: ONE OF MY MAIN TASKS IS OBVIOUSLY TO FLY SAFELY. AND, UM, ONE OF THE MAJOR CONSTRAINTS TO FLYING SAFELY IS FOREIGN OBJECT DEBRIS. THIS IS, THIS CAN BE ANYTHING. IT CAN BE THAT PLASTIC BAG JUST FLYING AROUND ON THE DECK. IT COULD BE A SAILOR'S HAMMER. IT COULD BE A COFFEE CUP. ANYTHING THAT CAN BE INGESTED BY AN AIRCRAFT AND ESSENTIALLY STOP THE TURBINES WORKING, JAM UP THE PROPELLERS, AND IT'S NOT GOOD FOR IT. Narrator: OR EVEN CAUSE A FATAL CATASTROPHIC CRASH. SO, THE FOREIGN OBJECT DEBRIS WALK, OR FOD PLOD, IS THE SINGLE MOST IMPORTANT ACTIVITY ON ANY AIRCRAFT CARRIER. Ranson: RIGHT, GUYS, STAY THERE. Deller: EVERY TIME WE GO TO FLYING STATIONS WE CONDUCT FOD PLOD. WE DO IT AS WE START THE DAY FLYING, WE DO IT EVERY SIX HOURS, AND THEN WE DO IT BEFORE WE START NIGHT FLYING. Ranson: THANK YOU FOR COMING UP. HUZZAH! Narrator: IT'S NOW MAY 2017. THE SHIP'S HAD A LICK OF GRAY PAINT AND IS LOOKING THE PART. NOBODY'S LIVING ON BOARD YET, AND THERE'S STILL NO FIRM DATE FOR SEA TRIALS, BUT THE QUEEN ELIZABETH IS ABOUT TO GET THE ONE THING SHE NEEDS TO MOVE FORWARD... LITERALLY. TEN NEW, SHINY SOLID BRONZE PROPELLER BLADES. FIVE EACH FOR THE TWO PROPELLERS. Kyd: THEY'RE A SORT OF A WORK OF ART, AREN'T THEY? Man: YEAH, DEFINITELY. THEY'RE BEAUTIFUL. Kyd: WELL, WHEN I SEE IT SAIL, I'LL THINK OF YOU TWO. Man: THANK YOU VERY MUCH, SIR. Man: THERE WE GO. Kyd: THERE WE GO, YOU SEE? SO, NICE AND CLEAN. WE LIKE CLEAN PROPELLERS BECAUSE CLEAN PROPELLERS MEAN MORE POWER, MORE SPEED. SO, THANKS, GUYS. GOOD TO SEE YOU. YOU KNOW, NEARLY WELL OVER 100,000 HORSEPOWER ARE GONNA BE TRANSMITTED THROUGH THESE BLADES ONCE THEY'RE ON. YEAH, THAT'S LIKE SLAPPING THE WHEELS ON THE CAR. YOU KNOW, TA-DA! WE'RE DONE. SO, UH, VERY EXCITING. THE DIVING TEAM'S GOT TO FIT THESE BLADES, THE PROPELLERS, UNDERNEATH THE WATER, OBVIOUSLY. UM, SO A REALLY HARD JOB. Man: IN THE WATER! Narrator: UP TO NOW, THEY'VE HAD TO TEST THE ENGINES AND DRIVE SHAFTS WITHOUT PROPELLERS, FOR FEAR OF FORWARD MOVEMENT. Hawkins: THIS IS AN ABSOLUTE INDICATOR OF OUR PROGRESS AND THE FACT THAT WE'RE, WE'RE, WE'RE NEAR, WE'RE GETTING THERE. WE'VE HAD A FEW FALSE DAWNS. IT'S 16 MONTHS NOW THAT I'VE BEEN ON BOARD THE SHIP, AND IT IS REALISTIC THAT WE'RE GONNA GO AT THE END OF JUNE. THE AIRCRAFT CARRIER ALLIANCE WOULD NOT BE PUTTING THE BLADES ON NOW IF WE WEREN'T NEAR TO READY TO GO. SO, WE'RE TALKING NOW IN DEGREES OF WEEKS AND DAYS OF A DELAY, NOT MONTHS. Man: RIGHT, GO BACK TO THE BLADE, THE TOP OF THE BLADE AGAIN, TYLER, THERE YOU GO. Narrator: THE BLADES ARE GUIDED INTO POSITION, EACH ONE SECURED BY 128 BOLTS. Man: YOU'RE JUST GIVING THESE A QUARTER TURN, AREN'T YOU, GAV? Narrator: IT'S PRECISION WORK IN THE MURKIEST OF WATERS. WHEN COMPLETED, EACH PROPELLER WILL WEIGH 33 TONS AND COMBINED WILL GENERATE THE SAME POWER AS 50 HIGH-SPEED TRAINS. SO, THERE'S PROGRESS BELOW THE WATER, BUT ALSO ABOVE. THE SHIP'S COMPANY FINALLY GETS THE GO-AHEAD TO MOVE ON BOARD FULL-TIME. IT'S NOW JUNE 1st, AND THE SAILORS ARE GIVEN THE KEYS TO THE SHIP, ALL 5,000 OF THEM. Milne: WE'RE MOVING FORWARD. HA HA! Prest: OH, NO, BACK THIS WAY. Percival: LIGHTS? LIGHTS WORK. THIS IS GOOD. Prest: THERE WE GO. IMPORTANT THINGS FOR EVERY HEAD OF DEPARTMENT'S CABIN. A HOME FROM HOME. Percival: AH! THIS IS SO WIDE! Milne: IS IT WORTH ME POPPING UP AND HAVING A CHAT, BECAUSE OBVIOUSLY... Narrator: OVER THE NEXT TWO WEEKS, EVERYONE SETTLES IN TO THEIR NEW HOME. Milne: OH, IT'S LOVELY, THIS. I MIGHT HAVE TO COME UP HERE AGAIN. THAT'S SUPERB, THAT. HA HA HA! IT'S A BETTER OFFICE THAN WHAT I WORK IN. GOD ALIVE. Narrator: BY JUNE 7th, IT'S CONFIRMED THE SHIP COULD GO TO SEA ON THE NEXT SPRING TIDE. THAT'S IN LESS THAN THREE WEEKS. BUT FIRST, THE CREW MUST ENDURE A GRUELING, EVEN DANGEROUS, ORDEAL. TOMORROW, ALL SHORE POWER WILL BE TURNED OFF. Milne: WE'RE GONNA BLOW THE ENGINE OVER. WE'RE NOT GONNA START IT, WE'RE JUST GONNA BLOW IT OVER. Narrator: THE CARRIER WILL BE POWERED BY HER OWN ENGINES FOR THE FIRST TIME. NOBODY WILL BE ALLOWED OFF THE SHIP FOR SIX DAYS, WHATEVER HAPPENS. THEY'RE ABOUT TO GO TO SEA, BUT WITHOUT MOVING AN INCH. THE NAVY CALLS THIS A TEST CRUISE, AND IT'S NOT FOR THE FAINT-HEARTED. Kyd: WE KNOW IT'S NOT GONNA BE A BEAUTIFUL THING NEXT WEEK. IT'S NOT GONNA BE THE SORT OF TEST CRUISE, TRAINING CRUISE THAT WE'RE ALL USED TO IN THE NAVY BECAUSE WE ARE IMMERSED IN STILL A BUILD. IT'S STILL A BUILDING SITE IN MANY AREAS, AND WE'VE GOT A LOT OF YOUNG PEOPLE HERE NOW, AS YOU KNOW. ANOTHER BATCH JOINED TODAY. SOME OF THEM ARE QUITE NERVOUS ABOUT WHAT'S COMING UP. AS THE SANDS OF TIME RUN OUT, IT'S GOING TO GET WORSE. IT'S GONNA GET WORSE FOR US BEFORE IT GETS BETTER. AS SOON AS WE GET OFF SHORE, WE CAN SETTLE DOWN AND GET INTO A PROPER BATTLE RHYTHM. AND DON'T LOSE YOUR RAG WITH PEOPLE WHO PERHAPS ARE VERY INEXPERIENCED. OK? DARREN, YOU GOT ANYTHING ELSE TO SUM UP? Narrator: THE TEST CRUISE BEGINS. A JOURNEY INTO THE UNKNOWN IN WHICH ANYTHING COULD HAPPEN. [ALARM SOUNDS] Man over loudspeaker: FOR EXERCISE, FOR EXERCISE, FOR EXERCISE. FIRE, FIRE, FIRE. [ALARM SOUNDS] Narrator: ALARMS TRIGGER A RELENTLESS STREAM OF PUNISHING EXERCISES, DAY AND NIGHT. NOBODY KNOWS WHEN OR WHERE THE NEXT WILL BE, BUT REACTION MUST BE IMMEDIATE. Man: FLASH! FIRE DOORS RELEASED TO ZONE THREE. Narrator: FLOOD AND FIRE SITUATIONS ARE SIMULATED BUT MADE AS REALISTIC AS POSSIBLE. [COUGHING] Narrator: THIS IS ALL ABOUT HONING SKILLS, WORKING AS TEAMS, AND IMPORTANTLY, SPEED OF REACTIONS... BECAUSE ON THIS UNTESTED SHIP, THERE'S NO GUARANTEE THE NEXT ALARM WON'T BE FOR REAL. Garraghty: WE'VE GOT 3,300 COMPARTMENTS ON BOARD THE SHIP, SPREAD OVER MANY DECKS, SO IT IS A CHALLENGE TO FIND YOUR WAY TO THE INCIDENT QUICKLY, BUT THAT'S WHAT WE'RE TRAINING FOR TODAY, TO GET TO KNOW THE SHIP AND HOW IT OPERATES. [ALARM SOUNDS] Man: LADS, THE SENSOR WENT OFF IN 60. Narrator: EVERY SCENARIO IS CAREFULLY MONITORED, TIMED, AND ASSESSED. IF THE SAILORS FAIL TO IMPRESS, CAPTAIN JERRY KYD WILL BE FORCED TO DELAY THE SHIP'S DEPARTURE YET AGAIN. Man: THE TEMPERATURE OF THE COMPARTMENT, WITHOUT GOING IN, IS A STEADY 27 DEGREES. Ranson: MATT'S GETTING THE SMOKE AND FLAME... Narrator: FOR EMMA RANSON, IT'S CRUNCH TIME. HER TEAM'S SPEED OF REACTION TO A FIRE ON DECK IS ABOUT TO BE TESTED. 90 SECONDS IS HER TARGET TIME. Deller: OK, ARE WE ALL READY IN ALL RESPECTS? Man: GREEN ON THE BRIDGE. Man: GREEN ON THE BRIDGE, SIR. Deller: ROGER THAT. OK, THE AIRCRAFT IS ON ITS SIDE, AND THE AIRCRAFT IS NOW ON FIRE. Man: TEN MINUTES NOW, SIR. Man: MAKE AN EMERGENCY LANDING. Man: EMERGENCY LANDING, EMERGENCY LANDING, EMERGENCY LANDING. Ranson: OH, SORRY. [ALARM SOUNDS] [YELLING] [INDISTINCT ANNOUNCEMENT] Ranson: GUYS! COME BACK! COME BACK! Narrator: IF THE SHIP DOES GO TO SEA, IT'LL ONLY BE DAYS BEFORE THE FIRST HELICOPTER LANDS ON HER. A FLIGHT DECK FIRE MIGHT BE FOR REAL. Ranson: GUYS, GUYS, GUYS! ADVANCE! ADVANCE! NOSE TO TAIL! NOSE TO TAIL! Deller: CRASH FIRE RESCUE IS IN ATTENDANCE. IT LOOKS AS THOUGH THE INCIDENT IS BEING QUASHED. Narrator: 30 SECONDS TO GET TO THE CONFLAGRATION. 60 SECONDS TO EXTINGUISH. TARGET ACHIEVED. Ranson: PUTTING THE CASUALTY ON TO THE NEAREST LIFT. Woman: DOWN TO THE HANGAR. Ranson: DOWN TO THE HANGAR. Woman: ACROSS TO THE MEDICAL LIFT, AND THEN INTO RESUS. Ranson: THAT'S US DONE. Interviewer: HOW DID IT GO? Ranson: EH, QUITE A LOT OF BOMBARDMENT, SO THERE WAS A LOT OF QUESTIONS GETTING ASKED, UM, ON MYSELF 'CAUSE HOW WE'VE BEEN RUNNING IT HAS BEEN A LOT OF A SLOWER PACE. AND THIS WAS THEIR FIRST PROPER, EVERYONE IN ATTENDANCE. I FOUND, AS AN INCIDENT LEADER, A LOT OF INFORMATION IS COMING MY WAY ALL AT ONCE. AND I WAS QUITE A PERSON IN DEMAND, SO THAT WAS A BIT OF A CULTURE SHOCK. Deller: THAT WAS A GOOD LITTLE RUN OUT THERE, AND IT WORKED QUITE WELL. SO, WE'RE PLEASED. THAT'S A HAPPY FACE. Interviewer: BUT THIS IS ONE OF MANY-- [ALARM SOUNDS] Man over loudspeaker: FLOOD, FLOOD, FLOOD. FLOOD IN EIGHT-ROMEO. TAC PARTY TO INVESTIGATE. [ALARM SOUNDS] FLOOD, FLOOD, FLOOD. FLOOD IN EIGHT-ROMEO. Narrator: THIS IS NOT A DRILL. Man over loudspeaker: ALL TRAINING IS TO CEASE THROUGHOUT THE SHIP UNTIL THE STANDING SEA EMERGENCY PARTY HAVE DEALT... Man: WHOA, WHOA, WHOA! Narrator: THIS IS FOR REAL. THERE'S A FLOOD IN AN ENGINE ROOM. IT'S ONE OF BRUCE MILNE'S DIESELS, AND IT'S HIGH VOLTAGE. THIS COULD NOT BE MORE DANGEROUS. Man: EVERYTHING ELECTRICAL, ALL ELECTRICAL BOXES COVERED UP. GET ALL THE ELECTRICAL PANELS COVERED UP. Man: PLASTIC SHEETING! Narrator: ANY MISTAKE COULD BE DISASTROUS. IF 11,000 VOLTS OF ELECTRICITY SHORT-CIRCUITS OR ARCS NOW, EVERYBODY HERE IS DEAD. THEY NEED TO CUT THE POWER BEFORE WATER GETS TO THE CABLES. Man: THAT'S WHERE THE DANGER LIES-- THESE PEOPLE OPEN THESE DOORS. Man: BRUCE, DO YOU WANT ME TO STAND ON THE HATCH? Narrator: THE CAUSE? A RUPTURE IN A HIGH-LEVEL COOLING PIPE. SEA WATER IS BURSTING OUT OF THE BREACH. Man: THE LAGGING ON THE WHOLE OF THE DECK HEAD JUST ACTED AS A BARRIER, SO THE WHOLE OF THE LAGGING IS NOW... Narrator: IT'S THAT DAMMED-UP WATER THAT IS NOW GUSHING OUT, BUT ON TO HIGH-VOLTAGE EQUIPMENT. Man: RIGHT. THAT LAGGING THERE, DOES IT FEEL SOFT TO TOUCH IT? IS THAT WATER BEHIND THIS TOP LAGGING HERE? Narrator: THEY'VE SWITCHED OFF THE HIGH-VOLTAGE CIRCUITS AND COVERED ALL ELECTRICAL PANELS. Man: ROGER THAT, SIR, WE'RE JUST UNBOLTING THE HATCH NOW. Narrator: BUT THE INCIDENT HAS TRIGGERED FLOOD SENSORS IN HIGH-VOLTAGE COMPARTMENTS BELOW. Man: CONFIRM HV SAFE, FIVE-GOLF. Garraghty: ISOLATION'S BEEN MADE. NO CASUALTIES OR ANYTHING LIKE THAT? Man: IT HASN'T BEEN ISOLATED. Garraghty: OK. Man: NO, IT HASN'T. Man: YOU GOT A REPORT? Garraghty: YEAH, GOING UP NOW. [NUTS DROPPING ON DECK] Man: THERE'S WATER IN THERE. Man: A TORCH. Man: A TORCH? DC TORCH? Man: ANYONE GOT A TORCH? Man: OLLY, HAVE THEY ISOLATED THAT PIPEWORK? Olly: YEAH, TWO VALVES BACK. Man: TWO VALVES BACK HAS BEEN ISOLATED. RIGHT. OLLY? IS THAT PUMP WORKING? Olly: NO. Man over loudspeaker: THE SOURCE OF THE WATER HAS NOW BEEN ISOLATED. Narrator: THEIR SWIFT RESPONSE STOPPED THE FLOOD AND CONTAINED THE EMERGENCY, BUT IT EASILY COULD HAVE BEEN A DISASTER. Milne: WE WERE WORRIED THAT IF THE WATER STARTED POURING THROUGH AGAIN, WE COULD HAVE ENDED UP WITH IT ARCING AND ELECTROCUTION. SO, WE'VE GOT TO BE MINDFUL OF THIS, THAT EVERYBODY THAT ATTENDS THESE SCENES OF ANY INCIDENTS KNOW THE DANGERS INHERENT WITH THE COMPARTMENT. THIS IS WHEN YOU FIND OUT WHO'S GONNA LOSE THEIR HEAD AND WHO'S GONNA LOOK AT IT IN A PRAGMATIC WAY AND THINK, ACTUALLY, YEAH, THIS IS HOW WE'RE GONNA START AND THIS IS WHAT WE'RE GONNA DO NEXT, AND I REQUIRE THIS AMOUNT OF MANPOWER. SO, IT ALL COMES DOWN TO A THINKING MAN'S GAME, YOU KNOW? Man: NOISE LEVELS IN THE ACC! Narrator: THE TEST CRUISE HAS BEEN A WAKE-UP CALL FOR EVERYONE-- A STARK REMINDER THAT AN UNTESTED WARSHIP IS AN INHERENTLY DANGEROUS PLACE TO BE. Garraghty: WE WOULD NORMALLY DO TRAINING IN SIX WEEKS. WE'RE PRETTY MUCH DOING IT IN SIX DAYS AT THE MOMENT. VERY COMPRESSED, UM, BUT WE'VE GONE FROM, FROM BEING A REAL SORT OF CLUNKY ORGANIZATION ON THE SHIP TO WORKING AS A TEAM, UH, LOOKING OUT FOR EACH OTHER, AND SAFELY DELIVERING WHAT THE CAPTAIN WANTED, FOR US TO SAFELY PROCEED TO SEA AND DEAL WITH ANY INCIDENT THAT MAY OCCUR. Kyd: THE WEATHER'S NICE NOW. Narrator: IT'S THURSDAY, JUNE 22nd, AND THE CAPTAIN HAS ONCE AGAIN SUMMONED HIS SHIP'S COMPANY. Hawkins: SHIP'S COMPANY, STAND AT EASE! Kyd: RIGHT. WE'VE JUST TAKEN THE DECISION THAT WE WILL GO FOR A SAILING ON MONDAY. IT IS NOT LOST, I HOPE, ON ANY OF YOU HOW MOMENTOUS THIS COULD BE AND WHAT THIS MEANS FOR THE ROYAL NAVY. FOR THOSE OF YOU WHO HAVE NOT BEEN TO SEA BEFORE, I WANT YOU TO REMEMBER THERE IS NO CAVALRY OR FIRE BRIGADE WHEN WE MOVE OFF THE WALL. WE WILL HAVE EMERGENCIES. WE WILL HAVE FLOODS. I KNOW WE'RE WELL-PRACTICED AT THOSE ALREADY. AND WE WILL PROBABLY HAVE FIRES. WE WILL PROBABLY HAVE CASUALTIES. THAT IS THE NATURE OF THIS BUSINESS. THIS IS OUR SHIP NOW. DON'T FORGET IT. Narrator: IT'S MONDAY, JUNE 26, 2017. AND AFTER 20 YEARS OF TECHNICAL AND SCIENTIFIC DEVELOPMENT, EIGHT YEARS OF ENGINEERING AND CONSTRUCTION, AND TWO YEARS TO ASSEMBLE AND TRAIN THE SHIP'S COMPANY, HMS QUEEN ELIZABETH PREPARES TO GO TO SEA FOR THE FIRST TIME. Kyd: NICE AND QUIET, EH? Interviewer: READY, CAPTAIN? Kyd: WE'RE GOOD, WE'RE SAFE, THE PILOTS ARE HERE, THE TUGS ARE HERE. SHIP'S COMPANY ARE CLEARLY UP FOR IT. UM, THIS IS THE CULMINATION OF YEARS OF WORK FROM EVERYONE, PARTICULARLY THE LAST SIX MONTHS, AND WE JUST NEED TO GET OUT NOW. Garraghty: THERE'S A QUARTER OF THE SHIP'S COMPANY WHO'VE NEVER BEEN TO SEA BEFORE, AND WHAT A VESSEL TO GET TO SEA ON. ABSOLUTELY FANTASTIC. Kyd: ALL LINES GO NOW. Man over loudspeaker: ALL PARTS OF SHIP, THIS IS THE BOATSWAIN ON THE BRIDGE. LET GO ALL LINES. Kyd: HOORAY! THERE SHE GOES. BOW'S GOING NOW NICELY, I THINK. WE'RE NOW NO LONGER ATTACHED TO SCOTLAND. Narrator: HMS QUEEN ELIZABETH IS COAXED OFF THE WALL BY A FLEET OF TUGS. THIS IS WHAT'S CALLED A COLD MOVE. THE SUPERCARRIER IS NOT YET UNDER HER OWN POWER. Milne: WE'RE DOING WHAT WE SHOULD BE DOING NOW. WE'RE NO LONGER A BUILDING SITE; WE'RE A SHIP. Narrator: NEXT, THERE'S JUST THE MATTER OF SQUEEZING THROUGH THE BASIN GATES. Hawkins: IT IS REMARKABLE. WE'VE GOT 30 CENTIMETERS EITHER SIDE OF THE ENTRANCE. Narrator: IT'S VERY TIGHT, BUT AFTER CAREFUL MANEUVERING BY EXPERT TUG MASTERS, HMS QUEEN ELIZABETH SLIDES SAFELY INTO THE NORTH SEA. ON BOARD, 700 SAILORS AND 200 CONSTRUCTION WORKERS, ALL PREPARING FOR THE RIGORS OF SEA TRIALS. IT'S NOT UNTIL MIDNIGHT, WHEN THE TIDE IS LOW ENOUGH TO GET UNDER THE BRIDGES, THAT THE COLD MOVE BECOMES A HOT ONE. AND THE SHIP'S BRAND-NEW PROPELLERS START TO SPIN FOR THE FIRST TIME. Kyd: FIRST TIME WE'VE SAILED THIS SUPERCARRIER OUT, AND THIS IS THE LAST PART, UNDER THE BRIDGES AND AT NIGHT AND LOW WATER, WITH A BRAND-NEW CREW. THE SHIP'S PERFORMING REALLY WELL. SHE'S NOT VIBRATING. Man: TWO CABLES TO RUN. Kyd: TWO CABLES TO RUN, ROGER. Narrator: FINALLY, WITH THE TIDE AT ITS LOWEST AND THE POLE MAST DOWN, THE SUPERCARRIER EDGES UNDER THE FORTH RAIL BRIDGE, AS CALCULATED, WITH JUST A FEW FEET TO SPARE. Kyd: OK, HERE WE GO. HAPPY? LOOKS GOOD TO ME. STRAIGHT THROUGH THE MIDDLE. Narrator: AND NOW THE WAY IS OPEN. BUT WHAT NEXT FOR THE SHIP'S COMPANY? THEY WERE PUSHED TO THEIR LIMITS ON A ONE-WEEK TEST CRUISE WITHOUT EVEN MOVING. HOW ARE THEY GOING TO HANDLE SIX WEEKS ON THE HIGH SEAS AT FULL SPEED? THEIR ADVENTURE IS JUST BEGINNING. NEXT TIME, THE QUEEN ELIZABETH FLEXES HER MUSCLES AND BARES HER TEETH. [GUNFIRE] Man: GUYS, LET'S DO IT. BE SAFE. Narrator: THERE'S A FIRST FLIGHT DECK LANDING. BUT THEN THE ENGINEERS HEAR TROUBLING NOISES FROM UNDER THE SHIP, AND IT'S NOT GOOD NEWS.
Info
Channel: Smithsonian Channel Aviation Nation
Views: 34,254
Rating: undefined out of 5
Keywords: supercarrier sailors, Captain Jerry Kyd, Britain’s first supercarrier, HMS Queen Elizabeth supercarrier, supercarrier tests, British air force, British Navy, HMS Queen Elizabeth, United Kingdom, British supercarrier, supercarrier, Smithsonian supercarrier, Rise of the Supercarrier, Birth of a Giant, full episode, Smithsonian full episode, aviation nation, smithsonian aviation, flying, pilot, plane crashes, engine, aviation, smithsonian aviation channel, smithsonian channel, ships
Id: B-WjEpZWLW0
Channel Id: undefined
Length: 44min 15sec (2655 seconds)
Published: Mon Jan 04 2021
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