Lec 21: Combustion in CI engines

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Good afternoon. We will continue our discussion on Combustion in internal combustion engines. So, if you try to recall in the last lecture we have discuss about the SI engine combustion and we have seen several issues related to the SI engine combustion. So, today in continuation of that, we will try to see the you know pressure rise associated with the combustion in SI engines. And then, we will try to discuss several issues of the you know CI engine combustion and then we will try to discuss about two important parameters, which are you know essential. Rather which are in I can say the indicator of the you know two important. In fact, the you know desirable undesirable phenomenon that we have discussed in the context of SI engine combustion that is detonation. So, knowing the magnitude of these two parameters, we can say whether the undesirable phenomenon related to SI engine as well as CI engine combustion will there or not. So, before we go to discuss about those parameters, first I would like to discuss about the pressure rise because of these combustion in SI engines. So, I can say pressure rise in SI engines. Of course, I can write pressure rise during combustion in SI engines. So, again we need to draw a schematic and one external engine that will be there for the SI engine combustion. So, we have discussed several times that, the movement of the piston is restricted between these two locations; that is top dead centre and the bottom dead centre. Now, if you try to draw you know the rise in pressure and. So, say this point is top dead centre and this is bottom dead centre and this is also bottom dead centre. So, if you try to draw this is crank angle theta and so, if you try to draw that the crank is rotating through this circular path. And so, if we say this is BDC location, towards this and again we will be coming towards BDC. So, this is top dead centre and this will be the bottom dead centre. So, piston movement is continuous and the piston is travelling between these two centers. What is happening? So, what is done, if you try to draw a curve so, say compression stroke. Compression stroke piston travels from BDC to TDC and then say this is pressure and say this is atmospheric pressure. Now, compression stroke cylinder is filled up with you know charge or air and then piston travels from BDC to TDC; and pressure inside the cylinder will be increased. And after reaching at TDC pressure will be high and again when piston is travelling back from TDC to BDC; because when piston travels from BDC to TDC during compression stroke both the valves closed. Now, when again piston is coming from TDC to BDC we will have fall in pressure. So, this is the diagram and this curve is known as monitoring curve; monitoring curve. So, this curve is known as monitoring curve and this monitoring curve is produced. So, this curve is generated by a virtual external motor, which is used to rotate the crank. So, this is the monitoring curve. As if we are we are using an external motor and the motor is in a rotating the crank and the with the change in crank angle what will be the pressure inside the cylinder that is what we have plotted. What is done? So, a similar curve will be there even during normal condition, but what is done before piston reaches at TDC towards the end of the compression stroke, we switch on the spark plug. And that is what is used to ignite the charge in the SI engines. So, we will see now, that depending upon the location of switching on this spark plug whether it is whether the spark plug switched is on, exactly are the whole piston is at TDC or if you switch on the spark plug when piston is 10 degree before TDC. And if you switch on the spark plug when piston is you know 20 degree before TDC, then what will be the rise in pressure inside the cylinder. And of course, the you know impact of the pressure that is developed because of this combustion on the overall performance. So, if we now, switch on the spark plug say at 3 different points; 1, this is 1, this is 2 and this is 3. So, I have identified these 3 different points, on the monitoring curve because monitoring curve will be there what is done say, if we consider point 1, then if we switch on the spark plug at point 1, what will happen? The compress charge will be ignited using spark plug combustion will take place. And because of this combustion, as we have discussed in the last class there will be you know generation of heat and pressure and temperature of the you know combustion of the gases will increase. So, if I now, try to plot the rising pressure on the same curve the curve will be like this right so, this is the case. If we consider another point, so say this is 1, 1 prime 1 double prime. So, the pressure rise because of the combustion is shown by 1, 1 prime 1 double prime. Now, if we are if we consider point 2, then so, this is the peak pressure right and if I write peak pressure is 1 prime. Now, if you consider point 2, in that case the nature of the curve will be same, but say this is 2 prime and this is 2 double prime. So, pressure rise will be 2, 2 prime 2 double prime with peak pressure at 2 prime. And if we consider another one that is at point 3, then what will happen? Say so, this is 1 double prime, this is 3 double prime, this is 3 prime, this is 2 prime and this is 3. So, if we consider point 3 then peak pressure will be at 3 prime, what we can see from the figure is that, if we now, you know shift the point at which spark plug switched is on, from 1 to 2; the peak pressure develop in the cylinder will be less. If peak pressure which is being developed because of these combustion becomes less, then work output of the engine will be less. On the other hand, if we you know advances the you know switching on point from 1, 2, 3; that means, if we switch on the spark plug, when piston is sufficiently higher from the TDC. The rise in peak pressure will be high that is seen from this diagram not only that because of these high peak pressure, the output power from the engines will high. So, what we can you know conclude from this diagram is that, if we you know switch on the spark plug which is say 25 degree or 30 degree before TDC, then the rise in pressure inside the cylinder because of these combustion will be high. And as a result of which the total thrust total force that will get during the expansion stroke, you know that is the because of this high pressure will be more. So, we will get more work output. So, from this you know figure we can say the you know, if we can you know rather if we advances the switching on switching on point of the spark plug. Then the power developed by the engine power output from the engine will be high, but this is not desirable that is what we should discuss now. So, if we see that when; that means, if we you know delay the switching on time; that means, if we somehow can make sure that the spark plug switch will be on when piston you know reaches at TDC. Then what will happen? In that case pressure rise will be so small inside the cylinder, that the power output from the cylinder will be very less. But although, the power output from the cylinder are developed by the engine will be less, but we can prevent another undesirable phenomenon associated with the engine operation. What is that? See, if we now, you know delay the I mean if we advances the switching on point. That means, if you switch on the spark plug sufficiently, when piston is you know sufficiently higher from the BDC that is we are advancing the switching on point. Then, what will happen we can see that the pressure developed by the pressure developed inside the cylinder because of the combustion is really high and of course, this high pressure will create high thrust, we will get high work output. But at the same time we are inviting another problem. What is that problem? Problem is if we now, switch on the spark plug at point 3, what will happen? That means, the piston during reach at TDC, we are switching on the spark plug. So, because of the combustion the pressure that will be developed that will now, try to create resistance on the piston face ; that is different that is an important issue. So, the resistance that will be created. So, if you switch on the spark plug at point 3, the entire combustion will take part into two different you know parts. So, what will happen? The first part of the combustion pressure that will be developed that pressure will try to create resistance on the piston face for its movement towards TDC. And, that pressure rise will try to create a very jerking motion of the piston cylinder. So, the engine the engine operator, here see we will feel that the piston movement is not smooth. Rather, the pressure rise developed because of this first part of the combustion will create, a resistance to the movement of the piston towards TDC, during the compression stroke itself. So, although we may get higher power output, if we advances the spark plug you know switching switch on mechanism. But, at the same time we are inviting another problem and that is not desirable at all. So, keeping that in mind; that means, if we delay the switching on time, rather if we delay the spark plug switch on then the power output power developed by engine will be very small and that is not also economic you know consideration. So; that means, what I would like to say the you know spark plugs should not be switched on, when piston is very close to TDC. On the other hand, spark plugs should not be switched on when piston is sufficiently higher from the TDC. Keeping these two you know important points in mind; that means, in if we you know delay the switching on time, we will get lesser output if we advances the switching on time we will get jerking motion. So, these two important points we need to keep in mind and considering these two important points what is done is that. The you know it is ensured that, for the operation of SI engines that is very important we should know that 50 percent you know the. Rather I can say 50 percent of you know total pressure rise; pressure rise required to achieve before TDC and 50 percent after TDC. So, this is the important point you should keep in mind. That means, if we need to achieve 50 rather we should achieve 50 percent the total pressure rise before TDC while 50 percent will be after TDC. So, if we do like this then we can optimize the engine performance, if we do like this then we can optimize the engine performance. So, optimize means that we are not going to have very jerky operation. On the other hand rather the same time, we are getting desirable amount of power output from the engine so; that means, to keep this two aspects in mind this is done. So, that so, this is done by controlling the you know switching spark plug switching on time. So, that the total engine operation can be optimized. So, next we will try to see, you know the combustion of the CI engines. So, before we go to discuss about the you know combustion of CI engines in fact, we will try briefly discuss about what do mean by that. In fact, if you try to recall it in the last class, we have discussed about what is combustion. And to know that to know the same what is happening inside the CI engine cylinders we should discuss a few important points. And to understand the different aspects different issues associated with the combustion of CI engines, we need to know the rather we need to recall what we have studied in our previous lectures. You know that, if we try to recall for the CI engines we do not have rather engines are you know ignited, rather I can say the combustion the engines are not equipped with special instruments special device that is spark plug. So, we have seen that the SI engines are having you know a special, I can say instrument device which is an external agent I can say to ignite the combustion. But for the combustion you know for this compression ignition engines the I mean, we have seen that there is no such you know you know device or instrument to ignite the fuel. Instead what is done? The thermodynamic straight of the compressed air for the CI engine instead of air fuel mixture only air is drawn into the cylinder during the intake stroke. So, the high pressure and temperature at the end of the compression process itself, is used to initiate the combustion the moment when the fuel is spread into the cylinder by the fuel nozzle. So, that is what we have understood from the from our previous classes. So, now, what we will do? I will try to draw one draw the schematic of the engine cylinder for the compression ignition engines. I am drawing the schematic because the schematic depiction will help us to understand, the you know mechanism in a rather convenient way. So, instead of you know spark plug we have fuel nozzle and which is used to supply fuel inside the cylinder. So, we have exhaust valve intake valve only air is taken into the cylinder during intake stroke and this is fuel and this is the combustion gas. So, this is this is top dead centre this part is bottom dead centre and this is engine cylinder. So, although the you know combustion is as I said chemical reaction of hydrogen and carbon with the oxygen, which is present in the air. So, we cannot trivially ignore the chemical reaction, which is important for the combustion. So, when we talk about SI and CI engines the combustions you know process is you know undoubtedly similar. But, there are a few issues which make the combustion process completely different; I mean combustion process of CI engines is completely different. Then what is you know rather what are happening you know inside the SI engine cylinder; SI engine cylinder. So; that means, what I would like to say, although the chemical reaction that is we have discussed in the last class. That is that chemical reactions are basically exothermic reaction and because of what we are getting energy rather that in the form of heat. So, the chemical reactions will be definitely similarly, but there are a few issues few aspects, which are I mean from you know from you know from those perspective. I mean if we look at those critical issues critical aspects, we can differentiate CI engine combustions rather you know CI engines combustion from the SI engine combustion. So, what are the difficult rather critical issues? So, now, we need to know what are the critical issues, which make the CI engines combustion different than the SI engine combustion. So, what are the different issues? I will write in details that will help you, but for the time being I will try to discuss pointwise. So, now, and to discuss to have a better understanding on this aspect I have drawn this schematic. Now, if you try to recall that for the SI engine combustion, we had one external agent spark plug; which was used to ignite the compress charge. And if you try to recall that we have explained, the combustion which is manifested by the visible flame or pressure rise. Rise in pressure we can we cannot we can measure, but the flame we can sense. So, I can say the combustion which is manifested by the visible flame or by the rise in pressure. So, rise in pressure we can measure, but at least we can sense the flame, which is being produced because of this combustion because of this combustion process. Now, if you try to recall that for the SI engines, the combustion starts from the charge element which is very close to the spark plug and because of which we will have visible flame. The flame will now, try to propagate; that means, the energy which is being generated because of the chemical reaction exothermic reaction, that energy will be transferred will be percolated into the next or adjacent charge layer. So, the next charge layer will be now, combusted and because of these combustion process again we will get another flame. So, in this way the flame propagates across the combustion chamber and we are getting total combustion that is for the SI engines scenario. What is happening inside the CI engines? We do not have any spark plug, instead we are using the high pressure and relatively high temperature of the compressed air to ignite the that thermodynamic state itself is use to ignite the fuel the movement, when it is sprayed inside the cylinder by a fuel nozzle. So; that means, if we now, compare that SI engine combustion is localized; that means, we can start combustion for a particular point. And because of this combustion the energy which is being generated that is responsible to you know to complete the total combustion because of these travel of the flame. And we have discussed many such critical issues in the context of that you know movement of the flame movement of the flame fine. But in case of the SI CI engines it is not localized; that means, I can say the compressed charge sorry. The compressed air rather all the compressed air inside the combustion chamber in a is in a position to initiate combustion the movement when, fuel is injected in to the cylinder. So, this is not a localized phenomenon. So, if we now, differentiate that CI engine combustion is not a localized phenomenon is not localized, instead we can initiate combustion I mean across the combustion chamber. In fact, it can you know combustion can be started from every you know points every elementary compressed charge within the compression chamber. But in case of a SI engine the combustion will start only from the elementary charge which is there in the facility of the spark plug. So, this from that point of view from that perspective, I am telling the CI engine combustion is not localized. Number 2 is what? So, this is the a part we have discussed very important point. Number 2 is that for the SI engine we have seen that the main flame front, which is coming from the spark plug and the main flame front you know transferred energy to the adjacent charge layer. And in doing so, the entire combustion is completed. But in case of a CI engine, again I am telling that combustion it is possible that all the elementary compressed you know air, which is present inside the inside the combustion chamber can participate in the combustion process. So, the combustion in I can say for the SI engine to some extend it is you know uniform the movement of the movement of the flame front which is coming from the spark. In the in the in the region you know, which is close to the spark plug the flame traverses across the combustion chamber. And we can say if we somehow can suppress the secondary flames, which are being developed because of the hot spots, we can say the combustion is fairly uniform. But in case of the CI engines, as all the elementary you know charge all the elementary compressed air are I mean all you know compressed air which is present towards the end of the compression stroke. So, from every corner every location, the compressed air can take part in the combustion. So, keeping that in mind it is very you know it is not rather I can say, it is not possible to say the combustion will be uniform rather it will be erratic in nature. So, this is number 2. So, these two important points we should keep in mind that, the CI engine combustion is localized not localized that is what I have explained. And also because of since this is not localized I can say the combustion is not expected to have rather I can say uniform behavior. But, if we can somehow suppress the you know secondary flames which are being produced because of the hotspot in the context of a SI engine combustion, we can say the SI engine combustion will be fairly uniform. So, these two points I will now, elaborate and that will help you to you know to understand what I have explained. I can say in a better way. So, now, I will try to write that CI engine combustion, can be you know we have seen that the SI engine combustion, we have you know categorized into two different parts; one is normal other is abnormal. Again abnormal combustion can be sub classified into two different parts; that is you know pre ignition or second one is detonation; that is what is we have discussed and we have understood in the last lecture. In a similar way, CI engine combustion can be you know divided into three different parts. Number 1 is known as delay period, number 2 is period of rapid combustion and number 3 is third phase of the combustion. So, these three important parts rather three the three this I mean, this three important you know classifications can be done in the context for the I mean can be done to describe the CI engine combustion. So, that is first one is delay period, second one is period of rapid combustion and third one is the third phase of combustion. So, now, we will try to elaborate what do mean by delay period then period of rapid combustion and finally, the third phase of the combustion. So, now, when we will be talking about delay period that is again another important point we should know about the CI engine combustion. So, if we try to recall that for the CI engines, fuel is sprayed into the engine cylinder towards the end of the compression stroke. When the pressure and temperature of the compressed air is beyond a threshold value and that pressure and temperature is you know sufficient to ignite the fuel, which is being injected sprayed into the cylinder and then total combustion will take part. And as I said that it is not like the case, what we have seen in the context of SI engine operation. Instead it is the point of local condition; that means, I mean it is the you know situation, where the compressed air elementary volume of air which is I mean having pressure and temperature beyond the threshold value can ignite the fuel element, which is in contact with that particular you know air volume. So, the fuel is sprayed inside the cylinder, we can assume that the entire combustion you know combustion chamber is now, having compressed air. The moment when, fuel is in contact with the compressed air depending upon the local condition of the pressure and temperature of that particular air combustion may initiate. It may so happens that, the air which is there inside the you know combustion chamber at the end of the compression stroke, rather or towards the end of the compression stroke we will have a gradient in pressure and temperature. So, if you try to plot the pressure across the combustion chamber, temperature across the combustion chamber. I deliver we are suppose to get an uniform temperature uniform pressure across the combustion chamber, but it is not happening in reality. So, there are a few issues we need to consider. Now, because the air which is which is in contact with the cylinder valve. So, if we now consider, say engine is started and you know at latest you know stage; I mean may be after a few cycles of operation what will happen? The cylinder valve temperature will be higher. So, maybe we are now compressing and we are suppose to get an uniform temperature of you know air of the you know of the of the compressed air inside the compression chamber, but that won’t be the case. That is the air which is in contact with the cylinder valve will have higher temperature, then the air which is there middle of the combustion chamber. So, when the fuel is injected in to that regions, where temperature of the air because of these hot spot is higher the combustion will start initially. So, we can say the and that too also depends upon the you know fuel, the you know fuel the function of the nozzle is to atomize the fuel into number of smaller droplets. Depending upon the chemical structure of the fuel, it is you know you know very difficult to say that the moment when fuel is injected fuel is sprayed the entire combustion will take part. So that means, what I can say that, depending upon the local pressure and temperature of the air that is there inside the combustion chamber. And also depending upon the molecular structure whether we can we have been able to fragment the fuel particle using the nozzle; nozzle is mechanical device it will start malfunctioning may be after certain period of time. So, with time the performance of the nozzle will be poorer. So, what we can say depending upon the local condition of the pressure local pressure and temperature of the air which is of the compressed air which is there inside the cylinder, together with the you know chemical structure and, I can say volume of the fuel which is being sprayed into the cylinder the combustion will be combustion will takes place. So, not only that again the injection of fuel though the fuel nozzle will take some finite time. It is very difficult to say that may be we need to supply certain amount of fuel for a particular cycle of operation. So, to for the injection of that certain amount of fuel we have designed the nozzle. But as I said with time the nozzle will start malfunctioning. So, it is very difficult to say that within the certain amount of time. I mean within that time the amount which you have rather the nozzle will be able to supply designed amount of I mean fuel, which was you know design I mean to obtain during the during fuel injection. So, what we can say that, nozzle will take some time for the injection, together with the together with different other conditions. Like, the local condition local pressure and temperature of the air of the compressed air, along with the volume of the fuel whether we get you know required amount of fuel which was designed to which was design. Or the amount of fuel which is being injected by the nozzle whether the value is the design value or which is or that is the lesser than the design value. So, depending upon these you know considerations, we can say that the combustion which you are supposed to get we will not get that means, we require some amount of time. So, the moment if we have discussed today, that the fuel injection will take part when piston is slightly before TDC; to ensure that the first part of the fuel which is being injected, will take part in the combustion when piston is at TDC. Considering the fact that, combustion will take some you know some took combustion will takes certain amount of finite time to you know takes place. So, this is known as delay period. So, this delay period is the period; so delay period is the period I am writing now, delay period. So, the delay period in diesel engine often called, the ignition lag. This is also known as the ignition lag apparently, corresponds to period you know of preliminary reaction which occur prior to the appearance of the flame. So that means, combustion will combustion started as I said, we will come to know combustion is manifested by a visible flame or you know by in appreciable rise in pressure. So, we can measure only the rise in pressure, but we can see the flame which is produced. So, if we say the rather if we can see the flame we can say combustion is started. So, to get the appearance of flame, we need certain amount of time and that time is known as delay period or sometimes it is known as ignition lag. This delay period can be further classify into two categories; one is known as physical delay other one is known as chemical delay. So, if we now, go to the next slide, that physical delay and the chemical delay. So, total ignition lag total physical delay is the summation of the physical delay plus chemical delay; total ignition lag and total delay period is the summation of the physical delay and the chemical delay. So, what is physical delay? So, physical delay, I mean that is time needed for evaporation of fuel droplets and also mixing with air. While, chemical delay that is solely dependent upon the characteristics of the of the fuel. So, that means, physical delay which is associated with the fuel injection, which is associated with the performance of the nozzle not only that, then fuel which is supplied that will take certain amount of time to get mixed with the air. If it is I mean if nozzle is performing well, then the fuel will be fragmented into a number of smaller droplets. So, it will take small amount of time to mix with the air. So, physical delay is essentially related to the nozzle performance. Chemical delay solely dependent upon the chemical characteristics chemical compositions molecular rate of the fuel. So, some if it is heavy hydrocarbon, it may take I mean it depends upon the you know fuel chemistry. So, these two delay, I mean physical delay and chemical delay constitute together to you know define the ignition lag or delay period for the CI engine operation. So, we have understood what is the delay period. So, this is so that means, the CI engine combustion will be you know started into three different parts. First we need to consider the delay period which is essential, which is important considering these two important you know aspects that is the physical delay which is associated with nozzle performance and the chemical delay that depends upon the chemical characteristics of the fuel itself. So, the first of you know first part the moment we inject fuel combustion own start immediately and it will take some amount of time and this is what is the physical delay. Next is the period of rapid combustion. So, once we I mean once this delay period is over then now, entire fuel air mixture is now, in a straight to ignite. So, then the combustion will be accelerated, that is why it is known it is known the period of rapid combustion. So, if I write combustion in this phase is due to is mainly due to burning of such fuel, nots only fuel, burning of such fuel as had time to be evaporated and mixed with the air during delay period. The rate and extent of burning during this period are closely associated with the you know with the lengths associated the length of the delay period and the injection process. So, this is what we have written. That means, the delay period we needs after you know some finite time. And by that time the you know thermodynamic state of the you know combustion chamber will be you know chased and the chased straight chased thermodynamic state will be responsible for you know to burn the amount of fuel that will be accumulated by that time. So, the fuel injection is continuous process. So, fuel injection is you know we have a certain amount of fuel injection time the first part of the fuel that will be injected that fuel will go through the delay period and chemical delay. Now, because of these combustion of the first part of the you know fuel which is being injected thermodynamic straight will be chased inside the combustion chamber. But now, the thermodynamic you know chased, straight chased thermodynamic straight will be in a position to ignite the amount of fuel which is being supplied by that time. And there will be rapid combustion and that is why it is known as period of rapid combustion. And last one is you know third phase of combustion. So, this is the third phase of combustion is the period from maximum pressure to the point, where combustion is you know measurably complete; measurably complete. So, this is the third phase again I am reiterating that combustion is nothing but; nothing but the appearance of the visible flame. If we would like to see it, if we would like to measure it then we can say their pressure will be increased. So, the third phase of the combustion is the period from maximum pressure. So, the maximum pressure that is developed to the point where combustion is measurably complete. Maximum pressure that is developed because of these rapid combustion, but it will take again small amount of time to complete the combustion and that is known as third phase of the combustion. So, I can say that, to summarize today’s discussion we have discussed about the you know peak pressure rise, we have discussed you know in the context of SI engines that fuel is ignited using spark plug. So, now, depending upon the time at which spark switch is on, we have discussed that there will be an important inter play between the power output by the engine and the engine operation; there are I can say jerky operation of the engine. And taking three different points, we have critically discussed that what will be the consequences. If we switch on the spark plug which is very you know when piston is very close to TDC; also when piston is you know sufficiently away from the TDC during compression stroke. And from there we have concluded that it is desirable to have maximum you know 50 percent the total pressure rise before TDC. Rather piston when is when piston is before TDC and remaining 50 percent of the pressure rise will be when piston is travelling back from the TDC to BDC and that is happening. Because this is the you know internal combustion engine operation process. Next we have discuss about the CI engine combustion. We have tried to understand you know what are the differences between the CI and SI engine combustion processes. And we have identified although, the combustion process is you know undoubtedly similar for both the you know classes of engines. But the CI engine combustion is distinctly different than the SI engine combustion from two different perspective. And that is what we have discussed in a in a you know in a greater detail today. And finally, we have seen that the CI engine combustion can be divided into rather entire combustion can be divided into three different parts; delay period we have discussed which is also known as the ignition lag. And then finally, we have discuss about the period of rapid combustion and the third phase of combustion, which is also there in the context of CI engine operation. So, with this I stop my discussion today and we will continue our discussion in the next class. Thank you.
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Channel: NPTEL IIT Guwahati
Views: 5,806
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Keywords: IC Engines and Gas Turbines, CI engine combustion, Physical delay, Chemical delay
Id: ATilXUj0Z7U
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Length: 59min 55sec (3595 seconds)
Published: Tue Mar 10 2020
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