Hypnotic Producing Process Of 1,000 Train Wheels/Day & Airplane Tires In 239 Billion USD Industry

hello everyone welcome back to x-machines channel since the first steam train rolled on the british railways in the early part of the 19th century the railway industry has made incredible developments today the performance of trains is getting more and more efficient their speed is getting faster and faster there are trains that reach 300 miles per hour these developments have been achieved thanks to the strong and outstanding development of new technologies as well as the development of new and extremely modern machines and production processes used to manufacture trains in this video x machines will visit the lukini group's manufacturing plant to discover modern machines and new technologies in the production of train wheels different from many other means of transport trains run at high speed have many train compartments and only run on rails so absolute precision is required in the production of train wheels because everyone small mistakes can endanger the whole train likini's most modern machines and technology can meet that right now we're in lukini's trainwell factory this is the most modern train will production line system provided and installed by sms mirror [Music] steel billets up to eight meters in length and with a maximum diameter of 550 millimeters will be cut into short steel cylinders by a hard metal disc milling cutter system this milling cutter system is fitted with new generation saw blades that save 30 cutting time with high precision and higher cutting efficiency the short steel cylinders are loaded onto a conveyor belt and rose ready to be fed into the furnace the furnace is designed to optimize efficiency the throughput can be up to 40 tons hour where the billet blocks are heated to a temperature of about 1 300 degrees celsius the billet block after being heated will be pushed out by the conveyor belt at the end of the conveyor the loading manipulator we'll pick it up and place it in the center of the hydraulic press so there are two hydraulic presses 9 000 tons and 5 000 tons to forge steel blocks into blank wheel [Music] then the robots will automatically pick up these blank wheels to the cooling lubricating area and place them into the pressure roller there are three robots here that do this job in turn production rate of this forge roller up to 58 seconds every wheel this is state-of-the-art will rolling technology in order to optimize the material flow corrections to the tool settings can also be carried out online during the rolling process an oscillating needle embosses the identification text transmits the wheel specifications during the forging process to a computer system where engineers monitor the quality of the wheel [Music] so so [Music] so yes [Music] at the end of the forging process the wheel is then transferred to the wheel measuring machine here the wheel is measured with the latest 3d laser technology all parameters will be transferred to stored and recorded in the software for the company to control the quality of wool production [Music] the wheel is then transferred to a heat treatment step a process that increases durability and reduces the rate of cracking and breakage of the wheel next the wheel will be transferred to the machining workshop where the most modern cnc lathes are operated [Music] and finally the process of painting and assembling into complete sets of train wheels unlike trains the wheel is the main bearing when the train rolls the part that bears the load for the plane when taking off or landing is the tire airplane tires play a very important role in the most important and difficult moment when controlling an aircraft which is the take-off and landing process [Music] [Music] so how is the manufacturing process of aircraft tires x machines will take you to visit one of the largest aircraft factories in the world dunlop to find the answers [Music] according to a report by pelmar engineering in 2013 dunlop is one of the four major manufacturers in the aircraft tire industry including goodyear usa michelin france dunlop air tires united kingdom bridgestone japan copy these four companies control about 85 of the 239 billion aircraft tire manufacturing market [Music] [Music] do [Music] dunlop is a brand of tyre produced by the dunlop pneumatic tire company since the late 19th century taking its name from jonboy dunlop this brand is used for many other products made from rubber or with rubber components and some with a looser connection to the rubber of which the aircraft tire business brought in reported revenue of 40 million pounds in a 2015 media report [Music] uh [Music] me [Music] [Music] um [Music] [Music] so [Music] thank you for watching the video please leave a comment and don't forget to press the subscribe button to see other interesting videos from x machines [Music]

Channel: X-Machines

Views: 474,529

Keywords: machine, cnc, cnc machine, lathe, milling, turning, grilling, drilling, factory, manufacture, processing

Id: Z1KC_ULLXJ8

Length: 11min 23sec (683 seconds)

Published: Sat Jul 02 2022