How It's Made: Food Trucks

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[MUSIC PLAYING] NARRATOR: Food trucks used to only sell sandwiches and other prepackaged food. Not anymore. The modern food truck is a mobile restaurant with a full kitchen inside. Food is cooked fresh and sold to customers through a service window. [MUSIC PLAYING] Most food trucks are standard panel trucks. Their cargo area is a fully equipped commercial kitchen with a service window on one side. They're usually customized by boutique companies, so there's no standard method. However, certain modifications to the panel trucks are common, like enhancing the truck's suspension system or reinforcing the flooring and walls to support the kitchen's weight. To lighten the load, this company builds the kitchen's structural components out of aluminum bars rather than heavy steel. Once the pieces are cut, a worker assembles, then welds them together. This structure will support a stainless-steel countertop. Workers cut the countertops and cabinets from thick sheets of stainless steel. They bend the sheets using a machine called a press break. For this countertop, they bend a 90-degree angle on the front end to form a 1.5 inch square edge. To construct walls and ceilings, they rivet thin sheets of stainless steel or aluminum to panels of wood. Fire-retardant plywood is used for the kitchens. The boards are installed over Styrofoam insulation. They leave the truck's aluminum floor as is. Once the walls, ceiling, and flooring are complete, it's time to install the kitchen's cabinets and counters. Workers screw each counter support to the wooden structure of the wall, then fasten the countertop with rivets. They peel off the film that was protecting the stainless-steel surface. Next, they install the major appliances, which include a commercial refrigerator, freezer, and cooking equipment. Then the electrical box is installed. They connect wiring for the outlets, lighting, water heater, water pump, and air conditioning system. The generator is installed underneath the nearest counter. It supplies the truck with electricity. Next to the electrical box is the power transfer box. It contains a switch that enables the truck to use an outdoor power source. The switches for the interior and exterior lighting are underneath the electrical box. Workers install the light fixtures, cabinetry, sink, and serving window. They also install the gas lines that power the commercial cooking equipment. This truck has several gas appliances-- a six burner gas range with large oven, a deep fryer, a charcoal grill, and a flattop cooking surface. The kitchen is equipped with a ventilation hood over the cooking area. Its powerful fan gathers smoke and sends it out a vent on top of the truck. It's time to outfit the exterior. Some food trucks are painted, but most use graphics that are digitally printed on adhesive vinyl. After positioning each panel of the design, they apply heat with a torch. This removes trapped air, stretching the vinyl over rivets and other protrusions. This mobile eatery is ready to roll with a kitchen that meets fire code and food service regulations. It may not provide the ambiance of a sit-down restaurant, but when a food truck pulls up, you never need a reservation.
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Channel: Science Channel
Views: 131,754
Rating: 4.9243293 out of 5
Keywords: How It's Made, production line, factory made, mechanical production, how do they do it, everyday items, how it's made full episodes, how its made, how it's made episodes, how to make
Id: IGUcxmUpS0A
Channel Id: undefined
Length: 5min 30sec (330 seconds)
Published: Thu Apr 08 2021
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