How Gummy Vitamins Are Made | How It's Made

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♪♪ Narrator: GUMMY VITAMINS WERE INVENTED IN THE LATE THE 20th CENTURY BY A COUPLE LOOKING FOR A WAY TO ENTICE THEIR DAUGHTER TO TAKE HER VITAMINS. INFUSED INTO A GUMMY CANDY, VITAMINS ARE NOW A SWEET AND CHEWY EXPERIENCE FOR BOTH KIDS AND ADULTS. ♪♪ JUST LIKE GUMMY CANDIES, GUMMY VITAMINS COME IN A VARIETY OF SWEET, FRUITY FLAVORS, MAKING A VITAMIN A LESS BITTER PILL TO SWALLOW. EACH GUMMY VITAMIN STARTS WITH A SPECIFIC FORMULA. FIRST, RAW INGREDIENTS ARE SELECTED AND WEIGHED. SOME ARE IN LIQUID FORM AND OTHERS ARE SOLIDS. THE NUTRITIONAL INGREDIENTS ARE BLENDED WITH WATER. THIS PARTICULAR BATCH IS A MULTIVITAMIN PREPARATION. IT INCLUDES MAGNESIUM, CALCIUM, AND OTHER MINERALS. ♪♪ IN A SEPARATE TANK, TECHNICIANS PREPARE THE GELATIN BASE WHICH GIVES THE VITAMINS A JELLY-LIKE CONSISTENCY. NEXT, SUGAR AND GELATIN PRE-MIX IS POURED INTO THE TANK. ♪♪ THE TECHNICIAN ADDS A SUGAR SUBSTITUTE TO THE OTHER INGREDIENTS. MEANWHILE, SPECIFIC AMOUNTS OF WATER AND GLUCOSE ARE DISPENSED INTO THE TANK. ♪♪ IT TAKES ABOUT FIVE MINUTES TO BLEND THE INGREDIENTS FOR THE GELATIN BASE. THEN, THE GUMMY VITAMIN BASE IS TRANSFERRED TO A LARGE HOLDING TANK. IN THE LAB, THE NUTRITIONAL MIXTURE IS TESTED FOR CONTAMINANTS SUCH AS HEAVY METALS AND BACTERIA. AN AUTOMATED SYRINGE INJECTS THE SOLUTIONS INTO TEST TUBES, RINSING IN BETWEEN INJECTIONS. NOW THE SAMPLES IN THE TEST TUBES ARE READY TO BE ANALYZED. FOR HEAVY METAL TESTING, THE SAMPLE IS INJECTED INTO AN EXTREMELY HOT VACUUM CHAMBER. THE PLASMA FLAME TURNS THE METAL CONTAMINANTS INTO ATOMS, WHICH THE MACHINE READS AS DIFFERENT COLORS. THE MACHINE ALSO IDENTIFIES AND QUANTIFIES CONTAMINANTS. WITH THE SAMPLES CLEARED FOR PROCESSING, THEY'RE READY FOR FLAVORING AND COLORANT. MORE VITAMINS ARE ADDED IN POWDER FORM TO BOOST THE FORMULA'S POTENCY. THE LIQUID VITAMIN PREPARATION AND THE GELATIN BASE IS PIPED INTO THE MIXING TANK. THEN, EVERYTHING IS BLENDED TOGETHER. THE BATTER IS NOW READY TO BE MADE INTO THOUSANDS OF GUMMY VITAMINS. A CONVEYOR QUEUES UP THE VITAMIN MOLDS. MULTIPLE NOZZLES DEPOSIT PRECISE AMOUNTS OF BATTER INTO SMALL MOLDS. THE CONVEYOR MOVES THE TRAY FORWARD AS THE GUMMY VITAMINS BEGIN TO SOLIDIFY. A ROBOTIC ARM STACKS THE MOLD TRAYS IN A HOLDING AREA. THE ARM GENTLY LOWERS THE TRAYS INTO PLACE. FOR SEVERAL HOURS, THE PILLS CONTINUE TO HARDEN IN THE MOLDS. ONCE COMPLETELY SOLIDIFIED, THE GUMMY VITAMINS ARE REMOVED FROM THE MOLDS AND TRANSFERRED INTO A REVOLVING DRUM. THE TUMBLE IN THE DRUM SEPARATES THEM. THEY EXIT ONTO A PERFORATED CONVEYOR, AND ANY SMALL BITS FALL THROUGH THE HOLES. THE CONVEYOR ZIGZAGS BACK AND FORTH, ALLOWING THE GUMMY VITAMINS TO COOL AND FURTHER SOLIDIFY. THE GUMMY VITAMINS HAVE NOW REACHED THEIR FINAL CONSISTENCY. THE GUMMY VITAMINS HEAD INTO A STEAM CHAMBER. THE HUMIDITY FROM THE STEAM PREPS THE VITAMINS FOR SUGARCOATING. THE SUGAR CLINGS TO THE GUMMY VITAMINS. AND THE REVOLVING ACTION OF THE DRUM SHAKES OFF ANY EXCESS, LEAVING JUST A DUSTING ON THE SURFACE. AT THE PACKAGING STATION, THE VITAMINS FUNNEL INTO CHUTES WHERE SENSORS COUNT AND RELEASE THE PILLS INTO BOTTLES. AS THE BOTTLES MOVE FORWARD, CAPS LAND ON THE RIMS. AND SPINNING RUBBER MECHANISMS SCREW THE CAPS ON TIGHTLY. DOWN THE LINE, LABELS WITH PRODUCT INFORMATION ARE PLACED ONTO EACH BOTTLE. DEPENDING ON THE FORMULATION, IT CAN TAKE UP TO THREE WEEKS TO PRODUCE GUMMY VITAMIN PILLS. AND THE RESULT? NUTRITIOUS GUMDROPS THAT ARE A REAL TREAT.
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Channel: Science Channel
Views: 996,518
Rating: 4.8718476 out of 5
Keywords: How It's Made, production line, factory made, mechanical production, how do they do it, everyday items, vitamins, gummies
Id: cTcn2Qzj3gY
Channel Id: undefined
Length: 4min 56sec (296 seconds)
Published: Sat Jun 15 2019
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