History of 3-phase Electricity & Distribution

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- The vast majority of our electrical distribution systems use 3-phase electricity, but how does it work? How was it invented and who invented it? Ready for the surprising, but a little bit complicated story. And also to the answer of why some countries use 50 Hertz and some country use 60 Hertz, and one country uses half and half. Ready, let's go. ♪Electricity ♪ ♪ Electricity ♪ ♪ Electricity ♪ ♪ Electricity ♪ In order to tell the story of 3-phase electrical distribution, I think I need to tell a little bit about 3-phase generators and motors. And in order to tell that story, I wanna talk a little bit about the guy named George Westinghouse and 2-phase AC generators and motors, which arguably begins in April, 1888. At this time, Westinghouse had been electrifying cities with single-phase alternating current AC for two years, but Edison had only really been upset about it for about four months, when a syndicate coordinated the copper market, which increased the cost of DC, which used about three times the copper in comparison with AC. However, Westinghouse had a problem that had nothing to do with Edison's irer. He didn't have a way to convert electricity that went back and forth AC to motion that went in the circle for meters and electrical motors. Westinghouse was initially mostly concerned with the meter because if he didn't have a meter, then he had to charge a flat rate for the electricity, which incentivize people to use as much electricity as possible. Luckily in April of 1888, an employee named Shallenberger dropped the spring near two pieces of equipment and found that the dropped spring started to spin. Within a month, Shallenberger had a working meter and by August, they had a system on the market. The meter, which operated at 133 Hertz was very popular and sold 120,000 units in just 10 years. Now, Westinghouse had an AC meter, but he was still looking for an AC motor, or something that could do industrialize work with alternating current. Then, a few weeks after Shallenberger dropped that spring, Westinghouse heard from another employee that employee's former professor, an Italian scientist named Galileo Ferraris had created a new type of AC electricity and a corresponding AC motor. Ferraris' idea required a special generator, which generates electricity with two separate sets of coils, A and B at 90 degrees to each other. These coils are identical and electrified by the same electromagnet. So they have identical current induced in them with the same frequency. In fact, the only difference is their timing of their maximum value or their phase. Because these two sets of coils have two different phases, this is now called a 2-phase generator. In order to make a 2-phase motor, Ferraris then connected the two AC current at 90 degrees around the object that he was attempting to rotate called the rotor. The AC current in the coils then induces a current in the rotor and the force between the alternating current from the sets of wires and the induced current in the rotor is what causes the rotor to spin. Ferraris didn't patent his idea, as he didn't think it would work on an industrial scale, but Westinghouse paid him a thousand dollars for it anyway, even though Ferraris offered it for free. At the same time May, 1888, Westinghouse heard that a 32 year old Serbian inventor named Nikola Tesla was demonstrating to the American Institute of Electrical Engineers, a 2-phase AC motor and generator where the motor was powerful and could be used in industry. According to Tesla, this motor and generator were exactly the same as Ferraris' 2-phase motor and generator. "Professor Ferraris not only came independently to the same theoretical results, but in a manner identical almost to the smallest detail." Nevertheless, Tesla owned the American patent for this motor and generator. And despite the fact that Westinghouse's lawyer thought the price the Tesla was asking was monstrous, Westinghouse felt that, "The Westinghouse Electric Company cannot afford to have others own the patents that are necessary to enable it to make motors to work on the alternating current system." Therefore, on October, 1888, George Westinghouse paid Nikola Tesla and his company a whopping $170,000 for the motor, equivalent of around $5 million today with a further $2:50 cents per horsepower promoter sold in perpetuity. This was an incredible amount of money. And in 1900 Nikola Tesla said, "Had other industrial firms and manufacturers been as just and liberal as Mr. Westinghouse, I would have had many more of my inventions in use than I now have." However, despite pouring an extra $300,000 in trying to get Tesla's motor to work on an industrial scale, they couldn't get it functioning, partially because Tesla's motor was designed at 60 Hertz and Westinghouse wanted it to be at 133 Hertz to match Shallenberger's meter. In April of 1890, Edison spy sent him a gleeful note, "Mr. Westinghouse has only one alternating current experiment which is a failure. And Mr. Westinghouse has quarreled with Mr. Tesla, misspelled Mr. Tesla, who invented the alternate current motor." Despite not having a working industrial motor and being in a PR "battle" with Edison, Westinghouse's Company was actually doing really well. For example, between 1886 and 1890, Westinghouse's Company sales went from $150,000 a year to $4 million a year. Then on November 15th, 1890, a bank in England collapsed, and the economy in England and America went with it. Westinghouse had borrowed heavily to fulfill all his orders. And now his company was on the verge of collapse. The bankers were willing to fund him as long as they had a different manager saying, well, "Mr. Westinghouse wastes so much on experimentation, and pays so liberally for whatever he wishes, a way of service and patent rights." Eventually, Westinghouse found banks that were willing to fund him and let him remain as the manager, but he decided to be more economical. So he stopped all research on Tesla's motor. However, even though Westinghouse's work on making a multi-phase motor and generator were stopped, there were others that were working on it. One of the most important arguably, the most important was a 26 year old Russian-Polish man working for the German company, AEG named Mikhail Dolivo-Dobrovolsky. In late 1888, a few months after Tesla became so famous for his 2-phase motor, Dolivo-Dobrovolsky decided that, "Tesla's arrangement with two entirely independent currents differing by 90 degrees in their phases was not particularly advantageous as the field around the rotor would fluctuate by 40%." Dolivo-Dobrovolsky then mathematically determined that three phases reduce these fluctuations to 15%. And he began building generators and motors that had three separate sets of coils. This is when Dolivo-Dobrovolsky came to the remarkable conclusion, the three phase wasn't just better for motors, but it was a new way of transmitting electricity with three wires instead of six. This trick is only possible because if you connect three waves that are all 120 degrees apart at any point, the total would add up to zero. In this way, you can basically ground three of the six wires and only need three live wires for transmitting electricity. This is very important because with transmitting electricity, the question is often is how to lower the cost, which usually means how do you lower the amount of copper needed. With 3-phase power, you can reduce the amount of wire needed for transmission by 50%, and you can still use all three phases to power high-voltage 3-phase motors. Not only that, but in August of 1889, Dolivo-Dobrovolsky also patented two types of 3-phase transformer called delta and star or wye for the shapes they make. With these transformers, the three phases can be safely transformed to higher voltages and low current for long distance transmission without much loss, and then transformed back to lower voltages to be safely used. You might be wondering how Dolivo-Dobrovolsky managed to light light bulbs with a single live wire, and the answer is he didn't. Instead he used the single live wire to the bulbs with a return of a neutral wire, which is a wire that is created so that if the three phases are in balanced, there's no current in them, but they can still complete the circuit. Not only that, but Dolivo-Dobrovolsky also figured out his 3-phase motor was not very efficient as it induced circular currents called eddy currents in the rotor, the part that spun, which worked against the motion of the rotor. To reduce the amount of eddy currents, Dolivo-Dobrovolsky started to put a series of parallel slits in the rotor, which he patented in 1889. With these slits, the rotors start to look like large cages and in 1894, the English scientist Silvanus Thompson called it a, "Sort of squirrel cage" as it look large enough to hold a squirrel, I guess, and the name stuck. Squirrel-cage motors are mainstay in electrical engineering, and according to a textbook I found from 2017, Dolivo-Dobrovolsky designs from the 1890s are, "So perfect that they remain virtually unchanged for more than a hundred years of their existence." Back in 1890, Dolivo-Dobrovolsky's motor and transmission system impressed an intense looking man named Oskar Von Miller, who was the technical director of an upcoming Frankfurt Electrical Exposition. Miller had initially hoped to use high voltage DC powered by a generator at a waterfall, but the closest waterfall with a nice cement factory next to it with a turbine they could use, was in Lauffen, Germany, a full 175 kilometers away. Initially, Miller went to a Swiss engineer named Charles Brown, whose company had been experimenting with long distance DC from hydroelectric plants, but after some deliberations, Miller decided to use the exciting new 3-phase transmission system. So he brokered an unusual deal between Brown's company, Dolivo-Dobrovolsky's company, the German government, and the cement factory to make this technological advance. Dolivo-Dobrovolsky and Brown then created 3-phase electricity with the generator powered by the waterfall in Lauffen, then use the star transformer to step up the voltage from 55 volts to the startlingly high at the time 8,500 volts, and then use the only three live wires at that high voltage to the town of Frankfurt. This super high voltage was needed because they needed the thinnest wire possible. Shoot, even was five millimeter thick wire, they still use 60 tons of copper. Dolivo-Dobrovolsky and Brown then used another star transformer to step down the voltage to a round 65 volts where they used it to electrify a sets of lights, as well as a 3-phase 100 horsepower motor that powered an artificial waterfall. I love that they used a real waterfall to create 3-phase electricity, to transform it 175 kilometers away to make a motor to make an artificial waterfall. I just think that's kind of cool. This system that most scientists believe would not work at all over long distances made that impressive distance with 74% of its power intact and was heralded as, "Nothing short of magnificent." An account in the "Electrical Engineering Magazine" beamed, "I do not think I am guilty of exaggeration in expressing an opinion that the Lauffen-Frankfurt transmission is the most difficult and most momentous experiment made in technical electricity since that mysterious natural force has been made serviceable to mankind." This is the first electrical distribution system that in any way resembles modern electrical distribution, and we still use 3-phase, delta transformers and star or wye transformers in this way to this very day. However, don't be confused by the fact that most of your household plugs have three plugs to think you're getting three phases in each plug. In reality, most household plugs actually only get one live wire. And the other two plugs are the neutral and the ground wire or a wire connected to large metal stick in the ground. However, Dolivo-Dobrovolsky was not particularly adept at explaining the advantages of his system, and many people got confused between 2-phase and 3-phase, which all started to be called polyphase current. Another name coined by Silvanus Thompson that we still use to this very day. In addition, apparently unknown to Dolivo-Dobrovolsky, his partner in this transmission, Charles Brown, jealous of all the attention that Dolivo-Dobrovolsky was getting and three phase was getting embed an op-ed in October, 1891 that said, "The adoption of three phase current only increased the difficulties to be met and all the real constructive improvements demonstrated the Frankfurt exhibition were almost without exception due to him." In addition, Brown claim that, "The 3-phase current as applied to Frankfurt is due to the labors of Mr. Tesla and will be found clearly specified in his patents." Now, you might be wondering what Brown was talking about with that last comment. So let me explain. See it turns out that back in 1888, Tesla not only patented a 2-phase generator motor, but also a 3-phase generator motor. If Dolivo-Dobrovolsky had known about Tesla's 3-phase motor, he might have emphasized that Teslas had six wires, not three, and the advantage of the 3-wire 3-phase transmission system, but he didn't and instead focused on the advantages of 3-phases for the motor over 2-phases, which weakened his claim. As Dolivo-Dobrovolsky did not speak English and Brown did, and the system was really so complex, many people started to believe that Tesla invented all of 3-phase transmission and ignored the influence of Dolivo-Dobrovolsky. This all might've been sorted out in time if on May 20th, 1891, about a week after the Fair open Nikola Tesla's backers, hadn't pushed him into giving his first talk on his newest device, the Tesla coil. The Tesla coil was an instant success on a global scale. 3-phase could reduce the wires by 50%, but Tesla coils could light a bulb with no wires if held near the coil. The world went into, basically, a Tesla mania and as an article for the "Electrical Engineer Magazine" put it, "No man of our age has achieved such universal scientific reputation in a single stride as this gifted young electrical engineer." It was at this pivotal time that George Westinghouse decide to reinvest money into making a 2-phase motor that worked on an industrial scale. Part of his motivation was that one of his engineers convinced him that 60 Hertz could travel longer distance with less loss than 133 Hertz. And another engineer named Benjamin Lamme claimed he could improve Tesla's motors winding and make them work for industry. With an agreement from Tesla and his backers, Tesla's backers by the way owned 54% of this patent, Westinghouse was allowed to drop any per horse power payment for the Tesla motors. And in late 1891, Benjamin Lamme was allowed to build his 2-phase AC motor and succeeded in creating a 2-phase motor that was industry ready by the beginning of 1892, which according to Lamme was the first induction motor made at Westinghouse Corporation, "Which bears any close resemblance to the modern type," As the 1893 Chicago's World Fair approached, Westinghouse had a meeting about how to promote their new Tesla motors and Benjamin Lamme suggested that they make a fad out of polyphase generators, "So that everyone would buy them and the motor question would soon settle itself." Years later, Lamme recalled that, "Instructions were given immediately to get out a standard line of polyphase generators and push them on any and every occasion." However, Westinghouse realized for the fair he had a problem. He did not have any powerful 2-phase generators and he didn't have enough time to make one. And he certainly didn't have any 3-phase generator. According to Lamme, Westinghouse suggested they use two separate single-phase generators that were staggered 90 degrees apart as, "A step towards a coming polyphase supply system." With this bit of subterfuge, he actually even posted a sign at the fair that said that the fair was powered with, "Tesla's Polyphase system." Westinghouse also invited Tesla to give demonstration at the Westinghouse Pavilion at the fair, and basically promoted his connection to Tesla at every term. Meanwhile, in 1892, the year before the fair, Edison's General Electric had merged with another company and Thomas Edison was fired and his company dropped his name and became plain old General Electric or GE. Freed from Edison's prejudice against AC, General Electric went from a basically all DC company to one of the leaders of 3-phase AC. According to Lamme, who became the chief engineer at Westinghouse, "There were two polyphase schools, so to speak, namely the two phase and the three phase. The Westinghouse Company was known as the advocate of the two phase polyphase systems, although it built both, whereas General Electric Company was considered as favoring three-phase, although it also built both." After the fair, Westinghouse put a lot of money into suing companies for Tesla's two phase and three phase patents. In April, 1896, Westinghouse pay Tesla $216,600 for all his multi-phase patents in a contract to be shared with GE, which basically left both companies free to do whatever multi-phased system they wanted to and gave both companies, which basically controlled the electricity market, huge incentives to talk up Tesla's inventions and downplay Dolivo-Dobrovolsky's. Meanwhile, Dolivo-Dobrovolsky continued to work for AEG as their head engineer and helped his company become a leader of electrical distribution in Europe and Asia and Africa. As Dolivo-Dobrovolsky experimentally knew that higher frequency caused more loss in the lines, he first used 40 Hertz, however, eventually he decided it blinked unpleasantly, so he switched it to 50 Hertz where it remains to this day. Tesla on the other hand, insisted on 60 Hertz, where it means in the United States and in countries originally supplied electricity by GE or Westinghouse. One of the strangest examples of this is the country of Japan, where Dolivo-Dobrovolsky's company AEG provided the electricity for Tokyo in 1895 at 50 Hertz, and GE provided the electricity at Osaka in 1896 at 60 Hertz. And now the entire country is split in two, half at 50 Hertz and half at 60 Hertz. In 1914, World War I began and Dolivo-Dobrovolsky wisely decided that Germany wasn't a safe place to be for a Russian man and spent much of the war in Switzerland, where he dropped his Russian citizenship for a Swiss one. He returned to Germany in 1918 when Russia ended its participation in World War I, as they were busy with the Russian Revolution. However, by then Dolivo-Dobrovolsky was having heart issues and he died from heart problems in November, 1919. The Germans in the middle of losing World War I weren't particularly invested in talking about the accomplishments of a Russian-Polish man who abandoned them in their hour of need. And the Russians were pretty busy with revolution to wanna honor man who'd mostly accomplished things in Germany, had revoked his Russian citizenship and hadn't participated in their revolution. And Americans were wholly invested in the idea that Tesla had invented all of polyphase current and transmission as GE and Westinghouse owned those patents. Although Dolivo-Dobrovolsky's death was remarked upon and people mourned his passing, there wasn't an acknowledgement of his accomplishments, which were varied. In conclusion, if you want to ask who invented the first 3-phase motor and generator, the answer is clearly pretty Nikola Tesla, who patented a 3-phase motor and generator in 1888, but if you ask who was the first to demonstrate 3-wire 3-phase electrical generation distribution, transistors and power, as well as the squirrel-cage motor and more, the answer is different: Mikhail Dolivo-Dobrovolsky. As Dolivo-Dobrovolsky wrote in 1891, "Though the scientific values of the discoveries of Professor Ferraris and Mr. Tesla must not be lessened, yet the merit of the practical working out and execution of the rotary current three-phase system is undoubtably due to my company, that brought the whole system to such a pitch of perfection." If you're wondering who figured out the science of why higher frequencies cause higher losses in the lines and the scientists who made GE go from all DC to a leader in three phase AC, it's another scientist who is not as famous as he should be. One of my favorites, the charismatic and quirky "Wizard of Schenectady" Charles Steinmetz, and his story is next time on the "Lightning Tamers." If you're interested in what inspired Ferraris and Tesla to invent the 2-phase motor and generator, which really was a major invent, I have discovered that Ferraris was inspired by optics, particularly polarization of light and Tesla was inspired by something called a Arago's wheel. If you want to know more about it, I made a video about it and you can watch the video if you join my mailing list link down below as well as a script for that video. As an extra incentive, you will be among the first to know when my book comes out all about the history of electricity and how it ended up in the homes due in Spring of 2022. If you're feeling generous, you can join my Patreon list, thank you patrons. And then you get sneak peaks of the videos, you get sneak peaks of my book. I realize that I have said some controversial things, I've left links to citations below. Please feel free to double and triple check my work. This is a one-woman show. I do all my research. I do all my filming, I do all my editing, as you can tell, cause I'm not that great an editor. Everything, so as I make mistakes, I would love to know about them so I can apologize and correct them. Okay, you stay safe out there. Also don't forget to hit the Like button or the Dislike button or the Subscribe button. Hit every button you can see and make a comment that says, I like purple, I don't like purple, purple's hair. I don't know, that's not good. Yeah.
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Channel: Kathy Loves Physics & History
Views: 594,792
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Keywords: 3-phase, Dolivo-Dobrovolsky, Who invented 3 phase, Nikola Tesla, squirrel cage, induction motor, Galileo Ferraris
Id: NEkegQanD2I
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Length: 25min 45sec (1545 seconds)
Published: Sun Dec 26 2021
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