Building A Steam Locomotive: PRR T1 5550

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During the era of steam on America's  railroads, thousands of different types or   classes of locomotives were built. While examples  of many different locomotive classes made it into   preservation, the vast majority did not.  One of the more interesting examples that   was sadly not saved was known as the T1 built  for the Pennsylvania Railroad in the mid-1940s.   These were rather unique locomotives, featuring  a duplex drive system with two separate sets of   cylinders, each powering four drive wheels.  The T1s were built for fast passenger service   and it was even said that some of the locomotives  were clocked in excess of 140 miles an hour.   In 1956, after an exceedingly short career, the  final T1 met its fate with the scrapper's torch.   The story might seem to end there. However, in  2013, a group was formed with the goal of bringing   the T1 back to life. Known as the T1 Trust,  the group was inspired by some British railway   enthusiasts who had built their own full-sized  mainline steam locomotive that was patterned   after an extinct class of UK locomotives. Over  the last several years, the T1 Trust has been   working hard to plan and fabricate a brand new  T1 locomotive from the ground up, one piece at   a time, as well as fundraise for this monumental  project. Gary Bensman, Wolf Fengler, Jason Johnson   and Brad Noble of the T1 Trust join us to talk  about the project, the history of the original T1   locomotives, and the challenges faced in building  a large steam locomotive in the 21st century.   This is the story of bringing a legend back  to life. This is the story of the 5550. Building a steam locomotive is no easy task.  It takes a considerable amount of planning to   turn cold pieces of metal into a speed demon  to the rails. General Manager Jason Johnson,   Mechanical Engineering team member Wolf Fengler,  and Gary Bensman of the T1 Trust Mechanical and   Boiler committees give us an overview of  the project, mechanical stats on the T1,   and a look at some of the challenges of building  a brand new steam locomotive from scratch. The PRR T1 Trust is a like-minded group  of individuals that are fans of the   Pennsylvania Railroad and specifically the  T1 itself and we've got together to try to   bring one back from the scrap. The PRR T1  the Pennsy class T1 was a locomotive designed   by the Pennsylvania Railroad engineering  department to answer the need for high speed   passenger service. So it was about a i think a  thousand horsepower engine at 100 miles an hour   and the first prototypes were built  by Baldwin. A duplex locomotive was   two driven engines under one rigid frame  and a boiler, no articulation to it. So   the T-1 is a 4-4-4-4, four lead wheels, four drive  wheels on the first engine, four drive wheels on   the second engine, four trailing wheels. Well in  rough numbers, the T1 will be about 122 feet long,   about 16 feet tall, it'll weigh on the order  of 428 tons, and run on 80 inch drivers. It'll   develop about 65,000 pounds of attractive effort  from 300 psi steam expanding in four cylinders   and each cylinder has a 19 and three-quarter inch  bore and a 26 inch long stroke. Well the engine   is built on a 68 foot long rigid frame. Now that  rigid frame meant there were fewer flexible steam   connections to maintain and actually more exact  control over the running gear alignment which is   of course favorable for high-speed operation. Well  between the two prototypes and the two groups of   production units, there was a total of 52 of the  T1 class that were built between 1942 and 1946.   Our locomotive of course carries the number 5550  which is the next number in the sequence from the   production units. The methods of construction  that vary, are going to be different in the   reconstruction from the original. The original  was a one-piece cast frame. You know, technology   has advanced past that, particularly in welding.  So that the new construction will be weldments,   build up weldments incorporating castings so that  all ends up a one-piece frame again, mostly welded   construction that then can be stress relieved in  a furnace and then finish machined to the same   tolerances as the original. The main flaw that  really remains to be addressed is the valve gear.   The majority of the T1 locomotives were equipped  with Franklin Type A poppet valves. This system   was activated by a complicated series of levers  and located in difficult to service boxes that are   tucked into the frame. And the valves themselves  actually had problems with cracking as well.   We'll be equipping 5550 with Franklin Type B valve  gear, which was actually available back in the day   but some internal politics prevented its use.  The Type B is actually a rotary valve gear and   it has a camshaft not unlike those that are  in car engines. It's much simpler and can be   positioned in easier to maintain locations. And  we'll of course be looking at the design and the   metallurgy and even the cam profiles to address  that cracking problem for the valve itself.   Now some of you are probably saying well what  about that slipping problem that everybody   talks about? Well, really the engineering  portion of that issue is largely addressed   with changes made to the spring rigging between  the two prototypes and the production versions.   Now the human portion of that issue,  we will address as we train our crews.   You see, the crews back in the day were used to  running two cylinder K4 locomotives which had   basically 200 psi boiler pressure. When you have  to switch to running something with four cylinders   and 300 psi at your disposal, you have to operate  the machine differently. The challenges are always   the same when doing a full-size replica and that  is raising the money. So, the technology is all   there, we have all the the know how to do that,  the problem is always fundraising and we continue   to do that and take dollars and spend them on the  the construction of the locomotive. There will be   no major outward differences that most people will  see. The construction methods will be slightly   different and then there will be technology  that modern railroads require to operate on.   The Pennsylvania Railroad T1 Trust is building the  locomotive as a non-profit group. The PRR T1 Trust   group is a group came together seven or eight  years ago and the locomotive built in pieces,   parts all over the country, everywhere from out  in Pennsylvania, Ohio, Michigan and the main part,   the boiler, is currently being built in St. Louis,  Missouri by our contractor out there. A question   we get often asked is where we'll do final  assembly. That location has not been chosen yet.   We've been given two or three options and we will  keep looking at those options as time gets closer,   as the parts get bigger. And then when we're ready  to mate the frame and the boiler together, that's   when we'll come to a final location to assemble  the locomotive. Currently, it is being built as a   coal burner but we recognize the high likelihood  that it will come out as an oil burner or some   other alternative fuel when the time comes. Well,  it starts with having people willing to commit   themselves to the endeavor. And that's not only  on the project management and technical sides but   also on the funding side. Now on the technical  side, it starts with lots and lots of research.   You have to gather together as many blueprints  as you can find and we're lucky we had a lot of   them available for this locomotive, and technical  documents as well. Any missing pieces have to be   filled in using engineering intuition, basically  a deep understanding of fundamental engineering   principles, steam locomotive design and of course  steam locomotive history. You then have to review   the design against current codes and standards  and make adjustments as necessary. In the case of   the T1, most of those have come from adapting the  boiler to be of welded construction under current   FRA and ASME standards. You also have to assess  the available fabrication techniques for various   parts and determine what makes the most economic  sense. Then, you establish your preferred build   sequence and start fabricating as funds become  available to do so. We get this question a lot,   what parts of original T1 survive? There are  very few parts. There's a couple known whistles,   there's some builder's plates, front number  plates off locomotives, there are tender trucks   saved that are in Altoona, Pennsylvania that  got put underneath of a specially built flat   car. But other than that, there is no other major  parts that survive the scrapping of a Pennsy T1.   Several years ago, we acquired a tender that came  off of a Pennsylvania 2-10-4 J1 class locomotive.   It is very similar to the original T1 tender.  Unfortunately none of those exist. So,   we were able to get the actual same  class of tender, slight variations to it.   We will have to add streamlining and a couple  modifications the existing tender that we've   purchased to make it feasible. It saved us two  to three million dollars by taking this option.   We were glad to take that and we look forward  to finishing that tender up. The current   status of locomotive is we're about 35 percent  complete by weight. So, it's difficult to gauge   the construction of a locomotive. We've  found that that is the easiest way to do it.   We are estimating to complete the locomotive  sometime late 2020s - 2030. If a big donor   comes up and donates several million dollars, we  can speed that up by multiple number of years. Despite not even being in service for a full  decade, the T1 has quite an interesting history.   Brad Noble is the founder and chairman of  the T1 Trust. He shares with us about the   history of these locomotives and their  careers that were tragically cut short. By the 1940s, the Pennsylvania Railroad had  a rather robust electrified network east of   Harrisburg. However, west of Harrisburg,  Pennsylvania, the catenary ended.   Management at the Pennsylvania Railroad desired  a steam counterpart to its wildly successful GG1   electric locomotive to use for blue ribbon  passenger service between Harrisburg and   points west including Chicago and St. Louis. The  design requirements for the new T1 locomotive were   extremely demanding. A radical new design was  required to handle an 880 ton train, that's 11   heavyweight passenger cars, at a sustained speed  of 100 miles an hour. In actual road testing in   1944, one of the early T1 locomotives far exceeded  these design specifications, hauling a 1,280 ton   train, that's 16 passenger cars, at 100 miles per  hour. Now, imagine uncoupling half that consist   and running with only eight passenger cars. Under  these circumstances, reports of T1 locomotives   reaching speeds of 140 miles an hour on the  straight, pan flat fort Wayne racetrack between   the engine facility at Crestline, Ohio and Chicago  become extremely plausible. The service life of   the T1 class began in 1942 with the production  of two demonstrator units, 6110 and 6111,   known as Flash Gordon and Buck Rogers because  of their futuristic appearance. These were built   by Baldwin in Philadelphia. In March of 1945, the  War Production Board recommended the Pennsylvania   Railroad build 50 T1 locomotives. The planners in  Washington D.C. anticipated the fall of Germany   and the need to move troops quickly from the east  coast to the west coast for Pacific deployment.   To speed production, two groups of T1s would be  produced simultaneously; 25 at the Pennsylvania   Railroad's Altoona shops and 25 in Philadelphia  at the Baldwin locomotive works. Two months later,   in May of 1945, World War II in Europe ended.  As it turns out, the War Production Board had   no idea about the Manhattan Project and six months  after the T1 order was approved, on September 2nd,   1945, the atomic bomb ended World War II and  two months after that, in November, 1945,   the first production fleet T1 number 5500 rolled  out of the shops in Altoona, Pennsylvania.   Essentially, the T1 locomotives were out of a job  before they were built. In September of 1945, just   as soon as they could after World War II ended,  the Pennsylvania Railroad took delivery of two   E7 diesel locomotives. In an ironic twist of fate,  these two diesels arrived at their duty assignment   in Harrisburg on the same day as the first  two T1 production units arrived from Altoona.   The economic writing was on the wall. Diesels  cost 32 cents per mile to operate versus 58 cents   per mile for the T1. In 1948, the Pennsylvania  Railroad made the decision to dieselize all of its   crack passenger trains and at that time, most of  the T1s were downgraded to haul heavy mail trains.   In a mere 12 years, the T1 managed to leave an  indelible mark on the world of railroading. But   in 1953, the Pennsylvania railroad put to the  torch 52 of the most beautiful steam locomotives   ever made. Locomotives designed by Raymond Loewy,  creator of the Coca-Cola bottle. Locomotives that   have been clocked at 140 miles an hour at the  head of their world famous Broadway Limited.   The Pennsylvania railroad sold each of their T1  class locomotives for $31,049 to the scrap yards.   Not one was saved as an example of one of  the last steam locomotives made in America. So why rebuild a T1? The members of the T1  Trust discuss the importance of this project,   how the foundation was formed, and the  plans for the future of locomotive 5550   including an anticipated attempt to break the  world speed record for a steam locomotive. The group is headquartered out of Pottstown,  Pennsylvania but it is actually, the group is   really all over the country, spread out all  the way to California and our members are   worldwide. So there's no one particular place,  we are spread out wherever we need to be. The T1   trust is an all-volunteer organization with  hundreds of members located mainly in the   United States however, we have members located  all over the globe. There's a core group of   30 or so responsible for the day-to-day  activities of the organization.   Why build a T1? Because the Pennsylvania Railroad  didn't save one. They saved a lot of engines in   their historic collection, but they did not save  their most modern, advanced, high-tech engines.   So we're going to have to correct the historical  record and fill it in with a new T1. Factors that   make it a worthy candidate for reconstruction  would be the unique construction of it,   the duplex drive, two four wheeled engines, and  really the history of the engine that put in such   a service record of high-speed passenger  service, easily a hundred miles an hour   for most of the history of it. Well it all  comes back to model railroading, right?   And in October of 2013, I learned about a live  steam model of a locomotive called Tornado,   which had a very interesting backstory. A group of  rail fans in Great Britain were lamenting the fact   that every example of the A1 Peppercorn locomotive  had been scrapped. They decided that if they all   donated, they might in time be able to build  their own A1 from scratch. And after 16 years,   they did it! Within days of my learning about the  Tornado project, I just knew that somebody had to   build a T1. So i started the T1 Trust. I cobbled  together a website and got a PayPal donate button.   I reached out to Ross Rowland, the man  behind the American Freedom Train, and   Ross gave me some pointers and put me in touch  with his long-term associate Wes Camp. Early on,   Wes and I traveled to Washington D.C. and met  with the Federal Railroad Administration where we   developed relationships and gained some valuable  insight. Through the T1 Trust website, I began to   meet other people willing to help and the whole T1  Trust has developed almost organically from there.   There are a lot of opportunities to operate this  T1 when completed. We have been approached by   several regionals and short line railroads  to operate the locomotive when complete.   We have not gone to any of the class ones  at this time. As management changes within   the class ones every couple years, it's not  really beneficial for us to make any plans   without the locomotive being complete. So, once  the locomotive is close to being complete, we'll   approach them and make those opportunities known.  We get the question all the time about modern   devices that will be used on class one railroads  when we're out there. We will do whatever they   want us to do on that. So cab signals, PTC for the  locomotive will all be incorporated in as we go.   We get this question a lot about the speed record.  Obviously, it's a part of our mission on that.   The biggest plan, the biggest single place  to do that, is at Pueblo, Colorado at the   FRA test facility they have there. That place is  designed for high-speed running, no crossings, and   high-speed testing of trains here United States.  There's no other facility in the United States   that's conducive to allowing high-speed running  with a brand new steam locomotive. So, that is   the most likely location that it will be done.  We are hoping in 2022 to have several open houses   that will allow visitors to come out and check  out our locomotive boiler, all the components,   pieces, parts that we've manufactured, wheels,  up to this point and have several talks by   members of the T1 Trust. The T1 Trust is a 501(c)3  non-profit organization. The best way to donate is   to visit the Trust's website and click on the  Fundraising Center. There, you'll find options   ranging from plans to build your very own Lego  T1 to an opportunity to sponsor an entire driver   wheel and have your name cast in. For individuals  interested in seeing or riding behind the T1, the   best opportunity might be to join the T1 Trust's  Founders Club. Members of the Founders Club   receive reasonable access to the locomotive at all  times. Founders Club members also receive reserved   seating on the first excursion train pulled by  5550. There are other perks as well including a   limited edition print of the 5550 launch painting,  signed and numbered by the artist, Jonathan Clay.   It may seem like semantics, however, at the end  of the day, the T1 trust isn't building a replica.   The T1 Trust has painstakingly spent thousands  of hours in engineering, design, and research.   We've combed the Pennsylvania state archives  for every blueprint and engineering drawing   the Pennsy created for the 52 T1 locomotives it  produced. The last T1 built by the Pennsylvania   Railroad was numbered 5549. The T1 Trust is  building the next locomotive of the class, 5550. Well, that's the story of the 5550. Thanks  for joining me for this special look at   the construction of the first mainline steam  locomotive in the United States in well over half   a century. If you'd like to learn more about this  project, volunteer, or donate to the T1 Trust,   please visit t1trust.org. I'll see you next  Friday at 9 AM Pacific Time for an all new   railroading adventure right here on the  YouTube channel. That's all for now. Until   next time I'm Mike Armstrong. I'll see  you down the line! Thanks for watching.
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Channel: CoasterFan2105
Views: 901,211
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Keywords: trains, railroads, T1 Trust, Steam locomotive, railroad technology, Mike Armstrong train videos, CoasterFan2105, Pennsylvania Railroad, 4-4-4-4 T1, PRR 5550, excursion train, history, building a locomotive, heritage railway, made in the USA, construction, replica, steam train, Baldwin Locomotive Works, Art Deco, Raymond Loewy, duplex locomotive, world speed record, A1 4-6-2 Tornado, steam locomotive speed record, industrial engineering
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Length: 20min 31sec (1231 seconds)
Published: Fri Dec 03 2021
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